Papers by Author: Jung Hyung Lee

Abstract: In order to obtain competitiveness in the field of industrial manufacturing, a reduction in the development period for the batch machining of products is required. It is essential to analyze the stress distribution and deformations of machining system which is used for manufacturing the aspheric lens using FEM software ANSYS. Finite element simulations have been performed in order to study the influence of machining system which was developed in this study on structures. It is very important to understand the structural behavior of machining system. This research investigated the static analysis and dynamic analysis of machining system for aspheric lens to predict the damage due to loading.

Abstract: In order to do the precision grinding of optical aspheric lens, it is essential to achieve high quality surface roughness. Experiments show that the contacting area between the wheel and workpiece in a grinding process is critical to influence the surface roughness for a fine grit size resin bonded wheel. The precision grinding are performed with BK7 optical lens. This paper deals with the grinding of an aspheric surface optical lens by diamond wheel. This study also compares each machining parameter (work spindle speed, wheel spindle speed, feedrate, etc.) in rough grinding, fine grinding and polishing on the aspheric lens. In this study, several experiments were carried out BK7 optical glass lens by using vitrified, metal, resin bond diamond wheel and the polisher of urethane ball was used to remove the tool marks with an ultra-precision in-line grinding system. It was found that machining parameters significantly influence the surface roughness of aspheric optical lens.

Abstract: To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the grinding surface roughness and profile accuracy. This paper deals with the mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and with the spherical lens of BK7. The optimization of grinding conditions with respect to ground surface roughness and profiles accuracy is investigated by design of experiments.

Abstract: The surface roughness in centerless grinding is mainly affected by the many process parameters. For decreasing the surface roughness, the control of grinding parameters is very important. This paper deal with the analysis of the process parameters such as height of centers, tilting angle of the regulating wheel, speed of the regulating wheel, developed based on Taguchi method and response surface method. The effect of grinding parameters on the surface roughness was evaluated the utilization of the response surface model was evaluated with constraints of the surface roughness.