Papers by Author: Masao Sakane

Abstract: This paper discusses creep void formation and rupture lifetimes in multiaxial stress states for a SUS 304 stainless steel at elevated temperatures. Biaxial and triaxial tension creep tests were performed using a cruciform and a cubic specimen, respectively. These two types of the specimens were designed to achieve uniform equi-biaxial and equi-triaxial stress distributions by a finite element analysis in the gage parts. Void formation at grain boundaries was observed by intermitting biaxial creep tests and by interrupting triaxial creep tests. Creep rupture lifetimes were also obtained in biaxial and triaxial creep tests. Biaxial stresses increase the void formation but give a little influence on a creep rupture lifetime in the correlation with von Mises equivalent stress. Triaxial stresses also increase the void formation and drastically reduce a creep rupture lifetime in the correlation with von Mises equivalent stress. Evident void formation in an equi-triaxial stress condition demonstrates that von Mises equivalent stress is not a suitable measure to evaluate creep damage development in multiaxial stress states. A new equivalent stress is proposed to evaluate creep rupture lifetimes in biaxial and triaxial stress states.

Abstract: This paper describes the development of a fatigue testing machine for small sized specimens in liquid environment. Since this type of testing machine is not available commercially, it has been designed, developed and built without any reference machine. The machine can operate tests on specimens with the shape of a solid cylinder with a diameter of 2 mm, a gage length of 4 mm and a total length of 34 mm. The testing machine consists of a testing stand, an environment vessel, a liquid cooling system and a test control system. Since the machine operates with combustible liquids, some safety devices have been also installed to prevent the machine from fire and explosion. The tests made for measuring the performance of the machine have been conducted on a specimen made by 440 stainless steel. The maximum applicable frequency by the testing machine is 100 Hz but only in a range of applied stress amplitude from 0 to 800 MPa. In 800 – 1200 MPa, the maximum frequency decreases down to 50 Hz with increase in the stress amplitude.

Abstract: This paper investigates the fatigue results in low cycle fatigue region obtained from a miniaturized specimen having a 6mm gage length, 3mm diameter and 55mm total length. Fatigue tests were performed for two type lead-free solders using horizontal-type electrical servo hydraulic push-pull fatigue testing machine. Materials employed were Sn-3.0Ag-0.5Cu and Sn-5Sb. The results from Sn-3.0Ag-0.5Cu were compared with those obtained using a bulk specimen in a previous study. Relationship between strain range and number of cycles to failure of the small-sized specimen agreed with those of the bulk specimens. The testing techniques are applicable to Sn-5Sb following the Manson-Coffin law. These results confirm that the testing technique proposed here, using small-sized specimen, is suitable to get fruitful fatigue data for lead-free solder compounds.

Abstract: This study presents a newly developed multiaxial high cycle fatigue testing machine which can load a cyclic bending loading and a reversed torsion loading onto an hour-glass shaped solid bar specimen. This testing machine can perform the fatigue tests with a high frequency under a proportional and a non-proportional loading conditions. In the non-proportional loading, principal directions of stress and strain are changed in a cycle. In the testing machine, the loading is generated by centrifugal force caused by the revolving weights attached to rotational wheels. The maximum frequency of the testing machine is 50Hz. A material tested was a type 304 stainless steel. In the test, two types of loading paths are employed, a proportional loading and a non-proportional loading. The former is a cyclic bending loading and the latter a combining cyclic bending and reversed torsion loading in the developed testing machine. In this study, an applicability of the testing machine is evaluated by carrying out the tests under these loading conditions.

Abstract: In this study, creep properties of lead-free solders based on Sn1.0Ag0.7Cu were investigated. In the solders, germanium, nickel and bismuth were added to improve their mechanical properties. The effect of element addition on their microstructure and creep properties were studied. Creep properties were improved with the element addition. Creep rupture lifetime was the longest for SnAgCuBiNiGe, and that of SnAgCuBi was the second longest. It was made clear that a minimum creep strain rate is useful for lifetime prediction of the solders. An observation of microstructure was performed and coarsening of intermetallics after creep test was identified, resulting in creep rupture. It was found that the addition of bismuth hinders the coarsening of intermetallics and is effective to improve the creep properties of the solders.

Abstract: This paper discusses an evaluation method of creep-fatigue lives of YH61 single crystal superalloy under multiaxial loading at high temperature. Three types of creep-fatigue tests were performed using three types of the single crystalsuperalloy specimens at 1173K. They were push-pull tests using solid bar specimens, tension-torsion tests using hollow cylinder specimens and biaxial tension-compression tests using cruciform specimens. Anisotropic strain and Mises stress in combination with frequency modified fatigue equation were applied for evaluating the creep-fatigue lives in the three types of tests. The former parameter gave a relatively large scatter but the latter parameter a small scatter in the correlation.

Abstract: This study discusses fatigue properties of low carbon steel under multiaxial non-proportional loading and an evaluation of failure life. Multiaxial fatigue tests under non-proportional loading with various stress amplitudes were carried out using a hollow cylinder specimen in low and high cycle regions at room temperature. In the test, three types of strain/stress path were employed. They are a push-pull, a reversed torsion and a combined push-pull and reversed torsion loadings in which stress amplitudes used were constant and random. This study evaluates an effect of non-proportional loading on fatigue life in the high cycle fatigue region to discuss the applicability of Δε_NP proposed by Itoh et al. on life evaluations in the high cycle region and under random loading.

Abstract: This paper studies the crack propagation at Sn37Pb-copper interface in push-pull low cycle fatigue. Bonded specimens of Sn37Pb and copper having notch holes with different distances from the interface were fatigued at 313K and the crack propagation paths were observed. Cracks propagated at the interface when the notch hole was near the interface but propagated in the solder when the notch hole was away from the interface. The propagation rate of the interfacial crack was faster than that of non-interface crack. The crack path and crack propagation rate of the two types of cracks were discussed in relation to J integral range calculated by finite element method.

Abstract: A series of tensile tests at constant strain rate were conducted on tin-lead based solders with different Sn content under wide ranges of temperatures and strain rates. It was shown that the stress-strain relationships had strong temperature- and strain rate- dependence. The parameters of Anand model for four solders were determined. The four solders were 60Sn-40Pb, 40Sn-60Pb, 10Sn-90Pb and 5Sn-95Pb. Anand constitutive model was employed to simulate the stress-strain behaviors of the solders for the temperature range from 313K to 398K and the strain rate range from 0.001%sP -1 P to 2%sP -1 P. The results showed that Anand model can adequately predict the rate- and temperature- related constitutive behaviors at all test temperatures and strain rates.