Papers by Author: Shao Hui Yin

Abstract: An extracting method of normal residual error from a ground profile was proposed in this paper. Original measurement data was re-processed for obtaining an actual ground profile in an on-machine contact measurement system. The robust Gaussian regression filtering and NURBS fitting methods were employed to filter and fit these discrete data for getting the accurate realistic ground profile. By utilizing iterative partitioning algorithm, the normal residual error could be accurately obtained between the actual ground profile and the ideal one. Measurement data achieved from grinding experiment of aspheric mould were dealt with. After form error compensation grinding, the difference between normal residual error and original reached 40 nm in stead of initially 140 nm.

Abstract: Glass forming process is a high-volume fabrication method for producing glass containers. In this paper, the mechanisms of glass forming process were analyzed. Combined the coupled thermo-mechanical analysis with the finite element method (FEM) simulation, it was carried out to analyze the key process factors such as forming temperature, forming pressure, friction coefficient. The results show that forming pressure has the greatest influence on the stress.

Abstract: Car camera lens is widely used for the safety system of all kinds of vehicles. The car lens should have very wide field angle, strong ability to endure vibration and thermo-mechanical instability as well as erosion. According to these requirements, a new car lens is designed based on the aspheric glass lenses. The whole structure of car lens contains six separated glass lenses including two aspheric lenses. To reduce the cost, the aspheric lenses are made from low-Tg glass which is adaptable for mass production by glass molding press. The total track of lens is less than 30mm. For the enhancement of night vision, the F-number is set to be 2.4. The full FOV (field of view) of 160 is wide enough to capture all the dangerous information around the car. The imaging resolution is designed to be 3 Mega pixels. The designed result proves that the new car lens features high imaging quality. Its MTF (modulation transfer function) value is not less than 0.15 at the Nyquist frequency as for the field angle of 160. At the half Nyquist frequency, the MTF values of the most field angles are not less than 0.5. Therefore, the new lens could be used in the front of car to monitoring the dangerous cases around the corner.

Abstract: In traditional manufacture of grinding wheel, a key problem is the randomly arrangement of the diamond abrasives, which results in randomly distribution of surface roughness. In this paper, through controlling the magnetic field during the forming process of the grinding wheel, arrangement of diamond abrasives is orderly to obtain a more orderly surface roughness. The forming process of diamond fine grinding wheel is studied under magnetic field controlling. The grinding experiment for aspherical mold was carried out on the tungsten carbide YG8 and the surface quality after grinding was also analyzed

Abstract: This paper reports a systematic investigation of a nozzle-type ELID grinding characteristics of cemented carbides. Two groups of experimental scheme were carried on by using fine grain cast iron diamond wheel and nozzle-type ELID grinding apparatus. The grinding forces were measured by a dynamometer and the ground surfaces were characterized using scanning electron microscopy (SEM) and atomic force microscope (AFM). The influences of electrolytic and grinding parameters on grinding force were discussed. The material removal mode and micro-morphology characteristics were also analyzed.

Abstract: Glass lens molding is an effective approach to produce precision micro aspheric glass lens at high efficiency. In this paper, a new two-step isothermal glass molding process was proposed. The mechanisms of new molding process were analyzed. Finite element simulation was conducted to analyze the key factors such as the pressing load, die damage, molding time and residual stress of lens during the traditional molding and the two-step isothermal molding. The results showed that the two-step isothermal glass lens molding process may decrease residual stress and improve stress and strain distribution. Furthermore, prolong the service life of die.

Abstract: This paper reported an experimental study on ultra-precision grinding for micro aspherical lens mould. One-point grinding mode and inclined axis grinding mode are employed and investigated in grinding process. Grinding test of a micro-lens mould using form error compensation technique is conducted. The experimental results show that ground micro aspheric mould surfaces with form (PV) around 0.122 µm and a roughness (Ra) less than 2 nm is achieved successfully.

Abstract: A compensation method was proposed for correcting wheel setting error and residual form error in nanogrinding of axisymmetric surfaces. In this method, profile data from on-machine measurement were used to obtain the setting error of grinding wheel, as well as the normal residual form error. Compensation model of single-point inclined-axis grinding was built up for generating new compensation path. Grinding test of aspheric tungsten carbide mould was conducted to evaluate performances of the compensation method. A profile error of 182 nm (peak to valley) and average surface roughness of 1.71 nm were achieved. These results indicated that the form error compensation method may significantly improve form accuracy of ground surface.

Abstract: Silicon is widely used as the most important substrate material in integrated circuit and micro electronic devices field. Electrolytic in-process dressing (ELID) grinding technique is an effective grinding process especially for machining hard and brittle material. In this paper, using super fine abrasive wheel, sets of ELID cross grinding experiment were conducted for investigating the influences of various grinding conditions including grain sizes, rotation speeds of grinding wheel, rotation speeds of workpiece and ELID conditions on surface roughness during grinding silicon wafers. Surface roughness characteristics of fine ELID cross grinding for silicon wafers were discussed. In an optimized condition, surface roughness of 2.2 nm in Ra can be achieved by using #20000 wheel.

Abstract: This paper clarifies the influence of the geometrical arrangement of the workpiece on workpiece roundness in the ultrasonic elliptic-vibration shoe centerless grinding, and determines an optimum geometrical arrangement for minimizing the roundness error of the workpiece. The influences of the geometrical arrangements of the workpiece on workpiece roundness were investigated by computer simulation and practical grinding operations involving pin shaped workpieces. The experimental results agreed closely with those obtained by the simulation, the results of simulation and grinding tests indicated that the final roundness error of the workpiece after grinding reaches a minimum at a particular angle number (= + =7) for various values of the blade angle.