Papers by Author: Yukio Hirose

Abstract: The residual stress measurement by the conventional X-ray diffraction was formulated on the assumption that a specimen from polycrystalline materials was quasi-isotropic and homogeneous, and the stress was biaxial and almost constant within the X-ray penetration depth. Therefore, it was not available to analyze the stress state of the textured materials by the conventional measurement as a general rule. In resent years, advanced methods have been proposed for the X-ray stress measurement of textured materials. In some methods, it is assumed that the X-ray elastic constant is derived from the crystallite orientation distribution function of textured materials for solving the first anisotropic problem. However, there is a nonlinear problem in the stress analysis from the measured lattice strain. In present study, the X-ray elastic constants were averaged as the expected value around the normal direction of the X-ray diffraction in a similar way. A stress analysis was proposed by differential calculus of the X-ray elastic constant in order to the avoidance of nonlinear problem. The stress analysis was applied to residual stress measurements of a titanium carbide coating film with preferred orientation and a cold-rolled steel with texture. The calculated values of the X-ray elastic constants showed the linearity on some condition for the film. The X-ray stress determination was carried out by the fitting the gradients of the measured lattice strain.

Abstract: In the present study, ultra fine-grained low carbon steel samples were processed by equal channel angular pressing (ECAP). Mechanical properties of the specimens annealed statically at several temperatures were evaluated by tensile and hardness test. In addition, grain sizes of the specimens were measured by SEM-electron back scattering pattern (SEM-EBSP) and X-ray diffraction analysis. Differential scanning calorimetry (DSC) measurement also evaluated thermal reactions in anneal process of the specimen. As a result, the grain size was changed at the temperature between 550oC and 600oC drastically and the tensile strength also became lower at the same temperature. The relation between yield stress and averaged grain diameter of specimens obeyed the Hall-Petch relation except the normalized specimen. Behavior of grain growth and recovery in structural observation by EBSP corresponded to reaction signal of the DSC curve.

Abstract: As an important industrial problem, the rolling contact fatigue damage is accumulated in rails during the repeated passage of trains over the rails, and rail failures may occur from the cracks grown in the rails. In order to prevent such rail failures, the estimation of the behavior of internal rail cracks is required based on the exact engineering analysis model as well as conducting rail test to search rail defects. The purposes of this paper are to apply the neutron stress measurement to rails, and to obtain residual stress state in the rails for the above purpose. The rail samples used were those that have been used in service line in Japan for about six years (222 million gross tons). The neutron measurement was conducted using the Residual Stress Analyzer (RESA) of the Japan Atomic Energy Agency (JAEA). The present measurement of stresses in rails by the neutron diffraction method was the first attempt in Japan.

Abstract: Carbon steel is the most popular engineering material, usually consisted of ferrite and cementite phases. Internal stress state of the steel under thermal or mechanical loading is strongly affected by the amount and morphology in the cementite phase. With this aim, a computational model which applies the finite element method at the microscale was used in present study. Effects of volume fraction and particle size of the spheriodal cementite on the internal stress states in carbon steels under the mechanical and thermal loadings are investigated. To verify the reliability of the computational simulations, the residual stresses in the constituent phases are measured by means of X-ray stress diffraction technique. The computational simulations fit well with the experimental data, and the microstructure-based model is validated.

Abstract: The purpose of this study is to reveal the cause of hardening of magnesium base alloys by the high pressure torsion processing (HPT) using X-ray diffraction. HPT was applied to Mg base alloys of the Mg-Sm system (2.8-5.5 mass %Sm). HPT was performed under pressure 4GPa at 20 oC and 200 oC. HPT results in significant strengthening of the Mg-Sm alloys due to the formation of sub microcrystalline structure. The dynamic recrystallization was realized through the pole figure measurement and the photograph of X-ray back scattering. The Mg supersaturated solid solution decomposition during HPT was observed by the X-ray profile analysis and the calculation of lattice constants of the Mg phase.

Abstract: The low volume fraction of carbide phase in carbon steel determines that it is difficult to estimate the stress state in it by diffraction method. In the present study, different from the studies before, we improve the technique of surface treatment on specimen and have successfully finished the stress estimations of carbide phase in carbon steels by X-ray diffraction method under normal conditions. Moreover, we investigate the affection of spherical cementite particle size on the residual stress distribution in both phases during the plastic deformed steels. We observed that the steels with small-sized cementite particles showed higher stress states than the steels with relatively large-sized cementite particles.

Abstract: The purpose of this study is to examine the effect of crystallite preferred orientation on the mechanical strength of TiCN thin films in highly compressive residual stress. TiCN thin films were deposited by PVD on JIS-SKH55 (AISI M35) steel. The applied substrate bias voltages were set for –50, -80, -100, -120 and –150V. Subsequently, residual stress and crystalline preferred orientation of these specimens were investigated by X-ray diffraction methodology. The crystalline preferred orientation in thin films was evaluated by the ODF calculated from pole figures. On the other hand, dynamic hardness test (DH) and scratch test were executed to evaluate the mechanical strength of thin films. In our study, it was observed that negative bias voltages had an effect on the preferred orientation. The orientation density at –120V was the highest of all specimens. In addition, the value of scratch section area at –120V was the largest of all specimens. As a conclusion, the relation between the scratch area and the negative bias voltages corresponded to the relation between the preferred orientation and the bias voltages.

Abstract: The Ni3Al intermetallic compound is of great interest because of its oxidation, corrosion-resistance, and high melting point. The low-temperature hot press + thermal diffusion process method is a technique that uses the thermal reactive diffusions between the elements that compose the intermetallic compound. In this method the powder mixture is heated and be able to generate the diffusions of the powder elements by keeping the heating temperature comparatively lower temperature with other technique. The authors evaluated the preparation conditions and joining quality in Ni3Al coating layer of particular interest is the residual stress due to the different mechanical properties of the coating and the substrate and its effect on the interface joining quality. It is known that residual stresses were generated by the difference in the coefficient of thermal expansion (CTE) of coating and substrate during cooling process. Such a residual stress caused by the differences of mechanical properties has strong influence on composite material strength. X-ray stress measurement techniques has been developed for experimental determination of residual stresses. In this paper, the Ni3Al intermetallic compound was coated on spheroidal graphite cast iron and austenite stainless steel using the reactive sintering method. Wear characteristics and residual stress on these intermetallic compound layers were investigated to evaluate the effect of substrate materials on coating layer properties.