Papers by Keyword: Grinding Force Ratio

Abstract: SiCp/Al composites were grinded with Diamond Wheel on high-precision machine. Acquiring grinding force signals of the experiment with High Speed Advantech PCI－1712 board. Acquired grinding force signals are analyzed in MATLAB which has mighty function disposing signals. Through analyzing the grinding force in time field, frequency field and the signals wavelet analysis for different grinding parameters, found that the feed velocity has much more influence on the grinding force, the grinding force ratio and the standard variance of the grinding force than the depth of grinding when the velocity of the Diamond Wheel is fixed. The frequency structure and energy distribution of grinding force are showed in PSD analysis. The signals are de-noised in wavelet tools. The result of the experiment indicates the grinding force increases, the grinding force ratio decreases and the standard variance of the grinding force varies complex for different material with the increasing of the velocity of the workpiece and the grinding depth.

Abstract: Based on the kinematics analysis and the cutting depth calculation of single abrasive grit, the mathematics models of the cutting deforming force and the average cutting deforming force were made by introducing the unit grinding force, Fu. And the formula of the average cutting force during the grinding zone was calculated. The experiments on the grinding force ratio were conducted under conventional grinding(CG) mode and normal ultrasonic vibration assisted grinding(NUAG) mode. The results showed that the unit grinding force in NUAG was lower than that in CG under the same machining condition; the grinding force ration was decreased due to the normal ultrasonic vibration of the workpiece. And it was helpful to improve the machinablity of the hard-brittle material.

Abstract: The machining performance of porous NiTi shape memory alloys prepared using powder metallurgical production technique has been investigated experimentally in the grinding operation. Grinding force ratio, specific grinding energy, surface characteristics were detected. The result reveals that, much difference of grinding characteristics exists among three kinds of NiTi alloy because of the pore rate and the mechanical performance induced by TiH2. Under the experimental conditions, the integrated effects of predominant plastic flow and slight brittle fracture were taken for porous NiTi alloy during grinding. Additionally, the grinding parameters should be chosen carefully, otherwise the surface quality deteriorates and even the microcrack perhaps appears.

Abstract: A kind of brazed monolayer diamond grinding wheel was developed with a relatively regular distribution of grains on the wheel surface. Grinding performances of this kind of brazed wheel in the surface grinding of cemented carbide were studied. The experiment results show that the grinding forces ratio becomes higher with the increasing of the maximum undeformed chip thickness and the specific energy falls with the material removal rate during grinding cemented carbide process. Under certain grinding conditions, the material was removed almost through plastic deformation and good surface quality is gained. Furthermore, the grits of the brazed diamond grinding wheel fail mainly in attritious wear modes other than pull-out ones in conventional electroplated and sintered diamond tools, which indicates that the strong retention of brazing alloy to the diamond grits and longer service life of this kind of wheel.