Papers by Keyword: Particulate Composite

Abstract: Copper reinforced by tungsten particles has high potential applications in the fields of electronics and electric contacts where high strength accompanied with good electrical conductivity is required. The effects of different scaling parameters (deformed volume, tungsten volume fraction and the tungsten particle size) affect the force needed for the machining of the W/Cu particle reinforced composites. W/Cu composites with different weight percentages of tungsten (80, 70 and 60 wt.%) were tested under compression loading. Different sizes of the compression specimens were tested; the specimen diameter DS was varied to be 1, 2, 4, 6 and 8 mm. The effect of the tungsten particle size was varied to be 10 and 30-m. The compression tests were done at strain rates of 0.1s-1. The experiments were carried out within a temperature range from 20 °C to 800°C. The mechanically tested specimens were metallographically investigated to determine the degree of deformation of the tungsten particles in different specimen geometries. A clear dependence of the flow stress on the volume of the deformed specimens and the tungsten volume fraction was found. This size effects were more obvious with increase of the tungsten volume fraction at lower temperatures. The metallographic investigation was helped to understand the observed size effect of the composites in relation to the volume fraction and the specimen size

Abstract: A TiB particulate-reinforced Ti-22Al-27Nb (mol%) alloy, based on the orthorhombic intermetallic phase, was prepared using gas atomization powder metallurgy method. In the as-atomized condition, extremely fine TiB particulates of less than 1-μm diameter and 5-μm length were dispersed in the matrix. After annealing heat treatment (heat treated at 1423 K with subsequent furnace cooling), this composite exhibited a lamellar matrix microstructure and showed better creep properties than a composite produced using conventional ingot metallurgy method, with coarse TiB particulates of 5-μm diameter and 40-μm length. Coarsening of the matrix microstructure and growth of TiB particulates occurred after annealing heat treatment at higher temperature (ca. 1473 K). Creep-resistance improvement was also observed, which seemed to be mainly attribute to the effect of the matrix microstructure. From measurements of stress components and activation energy, all composites showed an identical creep mechanism: dislocation-controlled creep.

Abstract: A description is given of a possible solution of an important practical problem in microelectronics, namely producing a material of thermal expansion coeffiecient to equal that of silicon.

Abstract: In this study, partially debonded spherical particles in a particulate composite are analyzed by three-dimensional finite element method to investigate their load carrying capacities, and the way to replace a debonded particle with an equivalent inclusion is examined. The variation in Young’s modulus and Poisson’s ratio of a composite with the debonded angle was evaluated for different particle arrangements and particle volume fractions, which in turn compared with the results derived from the equivalent inclusion method. Consequently, it was found that by replacing a debonded particle with an equivalent orthotropic one, the macroscopic behavior of the damaged composite could be reproduced so long as the interaction between neighboring particles is negligible.

Abstract: Titanium alloys and Titanium alloy-based particulate composites were synthesized using the blended elemental P/M route. First, processing conditions such as the fabrication of master alloy powder were investigated. Ti-6Al-4V, Ti-5Al-2.5Fe, Ti-6Al-2Sn-4Zr-2Mo, IMI685, IMI829, Timetal 1100 and Timetal 62S, and Ti-6Al-2Sn-4Zr-2Mo/10%TiB and Timetal 62S/10%TiB were then synthesized using the optimal processing conditions obtained. The microstructures and mechanical properties such as tensile strength and high cycle fatigue strength were evaluated.

Abstract: The properties of composites based on thermosetting polyester and barite for use in the radiological protection area have been investigated with the objective to study the effect of different variables in the attainment of composites. To verify the efficiency of the composites produced in relation to radiological protection, lead was adopted as reference. A factorial experimental design was carried out and the studied variables were: type of polyester resin (orthophthalic or isophthalic), coupling agent (titanate or organosilane) and the ratio of resin to accelerator, catalyst and barite. The variables analyzed were: efficiency for barring the X-radiation, apparent density and mechanical properties. The effect, obtained from the experimental design, due to ratio of resin to barite in the apparent density was 0.036. The average apparent density of the samples produced with barite/resin value equal 2.0 (weight ratio) was 2.16g/cm3, while the average density of the samples produced with the weight ratio of barite/resin equal 3.0 was 2.2g/cm3. It was observed same trend for the density to mechanical properties. It was observed that the samples attenuated X-ray radiation adequately up to 116 kV.

Abstract: In this study, single-edge cracked uniaxial specimens with an initial crack length of 0.1 in. or 0.3 in. and wedge-shaped sheet specimens with an initial crack length of 0.3 in were tested at a constant displacement rate of 50 in/min under 1000 psi confining pressure. The specimens were made of a highly filled polymeric material, containing 86% by weight of hard particles embedded in a rubbery matrix, which was made of polybutadiene-acrylic acid-acrylonitrile rubber. The uniaxial crack growth data were used to develop a crack growth model, relating crack growth rate da/dt and Mode I stress intensity factor KI. The developed crack growth model was used to predict the crack growth behavior in the wedge-shaped specimen. The results of the analysis indicated that the predicted crack growth rate compared well with the experiment

Abstract: Two dimensional statistical characteristics of inter particle/void distance (ID) for various particle/void and dispersion types are studied in relation with toughening of plastics using computer generated three dimensional models. Particle/void size groups adopted were of log-normal distribution. Particles/voids were dispersed at uniform-random. It was found that IDs are (a) of approximately Gaussian distribution but; (b) not of Gaussian distribution for particle/void sizes of bimodal log-normal distribution (created by mixing of two groups of articles/voids). It was also found that the degree of ID uniformity, which can be represented by the inverse of the coefficient of variation, for a single group of log-normally sized particles/voids is not sensitive to standard deviation of particle/void size. Mixing effect on ID characteristics using two groups of log-normally distributed particles/voids with similar mean particle/void diameters was simulated. It was found that, when a significant amount (36 vol %) of particles/voids of a small mean and standard deviation of ID, was mixed with a group of particles/voids of a large mean and standard deviation of ID, mean and standard deviation of ID for the mixture were not substantially lower than those of the group of particles/voids of the large mean and standard deviation of ID. It was also found that the degree of ID uniformity for the mixture of the two groups were lower than those of individual groups, indicating that the mixing has deleterious effect on toughening.

Abstract: This work analyses the production of Al based composites with particulate reinforcement, via mechanical alloying. Composites were produced by mixing Al and NbAl3 powders by high energy mechanical alloying, under liquid nitrogen atmosphere, followed by cold pressing and hot sintering; and by controlling NbAl3 phase precipitation in liquid Al (in situ formation of the reinforcement). Results on composite produced from powders showed better distribution and incorporation, besides finer dispersion of particles in the matrix when mechanical alloying is employed. In this case, high dispersion on particulate phase was found despite predominance of small particles; there are no evidence of interface formation. When composites are produced by in situ formation of NbAl3 intermetallics, results showed that the formation of the reinforcement directly from the liquid matrix and the peritectic reaction between NbAl3 and liquid Al, provide a perfect reinforcement/matrix interface. Products showed good mechanical properties, good wear behavior and reduced thermal expansion.