Papers by Keyword: Post Weld Heat Treatment

Abstract: There are few reports that evaluated quantitatively the effect of the PWHT (Post Weld Heat Treatment) on the weld residual stress relaxation. We studied the residual stress for butt welding of thick plate. We conducted the experiment and the thermo-elastic-plastic finite element analysis. We became to be able to estimate the residual stress distribution of the butt weld. Also we clarified the effect of the PWHT on the weld residual stress.

Abstract: The notched tensile tests of Ti-6Al-6V-2Sn laser welds with distinct post-weld heat treatments (PWHTs) were carried out at 150, 300, and 450oC and the results were also compared with the mill-annealed base metal (BM). The BM specimen had the highest notched tensile strength (NTS) among the specimens being tested at room temperature but became the lowest at 450oC. At/above 150oC, all welds showed a decrease in NTS with increasing temperature. The cracks tended to grow along the α / β interface in the BM specimen. The formation of premature fine pores at the grain boundary in the weld with PWHT at 704oC accounted for the intergranular dimple fracture of the specimen. The fracture appearance of the as-welded (AW) and the 482oC-aged (W-482) welds comprised of mainly transgranular dimple and increased the extent of grain boundary shear at elevated temperature.

Abstract: By the finite element analysis software ABAQUS and the function of coupling process between heat and stress, the welding residual stress of Cr5Mo and 20 steel joint was analyzed. In addition the heat treatment of dissimilar steel welded joint was simulated. The residual stress distributions of dissimilar steel welding and heat treatment after welding were obtained. The comparison of welding residual stress between the homogenous steel and dissimilar steel was carried out. The results indicate that the welding residual stress of the same steel is lower than that of dissimilar steel welded joint obviously. Because of the difference of thermal expansion coefficient for base metal and welding microstructure, the relatively higher residual stress is produced due to the bigger thermal expansion coefficient of base metal. The highest annular residual stress is in welding line root of internal wall, while the highest axial residual stress is in welding line surface of outer wall. The welding residual stress of dissimilar welded joint is reduced obviously after heat treatment. The research results provide the possibility for optimizing the welding procedure and improving the reliability of dissimilar steel welding joint.

Abstract: The effect of post weld heat treatment on mechanical properties of friction welded Alloy 718 and SNCRW was investigated. Friction welding tests were carried out at a constant rotation speed and pressure. Optimum friction condition was found to be the friction pressure of 25kg/cm2, friction time of 40sec, upset pressure of 80 kg/cm2, and dwell time of 5sec. After friction welding tests, post weld heat treatments were performed in the temperature range of 500-900°C for 8hrs in order to investigate the microstructure and mechanical properties of weld joint. Specimens with the post weld heat treatment at 720°C for 8hrs show optimal mechanical properties. Residual stress of post weld heat treated specimens was measured to weld joint in the same temperature range. After friction welding tests on samples with a diameter of 80mm, tensile properties of post-weld-heat-treated and non-heat-treated samples were compared.

Abstract: The present work studied the corrosion property around the fusion boundaries of a dissimilar steel welded joint in as-welded condition and after post-weld heat treatment (PWHT) in H₂S containing solution with different times. An in-situ-tracking observation was proceeded for evaluating corrosive progress at the fusion boundary by using a scanning electron microscope (SEM). The results revealed that the fusion boundary was the worst region for corrosion resistance when comparing with other zones, and a broad boundary had a stronger resistance for hydrogen induced disbonding than a narrow one.

Abstract: The grain growth behavior and mechanical properties in the friction stir weld zone after post weld heat treatment (PWHT) have been investigated. As PWHT temperature increased, a normal grain growth of as-welded equaxied grains ceased and abnormally grown grains with elongated shape coarsened. Huge elongated grains changed into smaller equaxied grains at 500°C. In case of lower heat input condition, abnormal grain growth initiated faster due to smaller initial grain size. The weld zone with bigger initial grains had advantages to maintain the thermal stability at high temperature. The hardness near the weld zone was almost recovered to the 95% of the unaffected base metal at 500 °C and the weld zone under lower heat input condition resulted in the homogeneous recovery through the whole weld zone.

Abstract: The typical tool steels of the wood-cutting industry are the unalloyed and chromium and nickel containing, low-alloyed eutectoid steels. These materials, in tempered condition have a very high, 1200-1400 MPa tensile strength. One of the major failure forms of these tools is the fatigue fracture of the tool. The high pretension and the cyclic load, caused by the cutting and the bending of the tool, easily can cause high-cycle fatigue fracture, especially at the welded area and at the heat affected zone. Thus, one of the most critical part in the manufacturing process of the bandsaw blade is the welding. We have examined the fatigue properties of three types of joints: conventional and cold wire TIG welding, MIG welding, and resistance-butt welded joints. The structure at the weld and at the heat affected zone could highly affect the life-span of the tool. Therefore the welding parameters (preheat, post welding heat treatment (PWHT), shield gas, backing gas), affecting the microstructure of the weld, also have serious affects on the fatigue properties. The influence of welding parameters on the fatigue properties were examined by low-cycle fatigue test.

Abstract: The effect of friction stir welding (FSW) and post weld heat treatment (PWHT) on the second phase particle distribution and cross weld hardness profile in AA7449 plate has been investigated. The alloy was received in an underaged condition, welded, then PWHT to give an overaged condition (in the parent material) . The effect of this complex treatment on the precipitate distribution in the weld and parent plate has been investigated over a range of length scales using small angle X-ray scattering (SAXS), TEM and FEGSEM. It is shown that the PWHT does not improve the hardness in the heat affected zone (HAZ), which is the location of the strength minimum after welding, but it does reduce the difference between the hardness in the HAZ and the nugget and parent hardness. The reduction in nugget strength after PWHT is particularly marked and is due to replacement of fine GP zones formed on post weld natural ageing by coarse overaged precipitates.

Abstract: JIS-SPV50Q high strength steel is often employed in construction of liquid petroleum gas (LPG) spherical tanks due to its high strength and good ductility. In general, post weld heat treatment is not performed after welding of SPV50Q high strength steel and welding residual stress will be retained in weldment. Service experience and inspection indicate that higher H2S concentration and welding residual stress result in the environmental failure, such as blistering or hydrogen induced cracking (HIC), sulfide stress corrosion cracking (SSCC) and stress oriented hydrogen induced cracking (SOHIC). In the present paper, the cracking behavior of SPV50Q high strength steel weldment by manual electric arc welding has been investigated in various saturate solutions with different concentrations of H2S. The results of slow strain rate testing, performed at a strain of 1×10-6s-1, reveal the presence of SSCC and HIC in the base metal adjacent to HAZ. The ffects of the different temperatures of post weld heat treatment on cracking are discussed. The suitable post weld heat treatment could increase the resistance of SPV50Q weldment on SSCC or HIC and does not decrease the mechanical properties of SPV50Q weldment.

Abstract: The electrochemical and mechanical properties of welded high-strength steel were investigated using the slow strain rate test method with a constant applied cathodic potential. No correlations were found with the maximum tensile strength, yield strength, stress at failure, or hydrogen embrittlement. However, the elongation, time-to-fracture, and strain-to-failure ratio decreased as the potential became more negative. These parameters were greatest when the potential was -770mV, regardless of the post-weld heat treatment conditions. The elongation and time-to-fracture increased with PWHT.