Materials Science Forum Vol. 758

Abstract: This work studies the effect of heat treatment and cutting velocities on machining cutting forces in turning of a Cu-11.8%Al-0.55%Be shape memory alloys. The heat treatment was performed to obtain samples with austenite and martensite microstructures. Cutting force was investigated using a 3-component dynamometer in several revolutions and data were analyzed using statistic tools. It was found that the resultant forces were higher in quenched alloy due to the presence of Shape Memory Effect. Chip formation occurred in a shorter time in the sample without the Shape Memory Effect.

Abstract: Non-smooth systems are employed to model different cutting processes including milling and oil drilling. This article deals with the modeling of the micro-end-milling dynamics with inhomogeneous materials. The model considers a non-smooth system composed of a primary system that represents the tool and a secondary system, representing the workpiece. This system mimics micro-end-milling dynamics considering a progressive motion of the tool holder with tool run-out. The relative position of the tool holder and the chip is evaluated avoiding huge displacements of the tool tip when the tool is not in cutting. The simplified dynamics presented in this article is used as a methodology to calculate the cutting force and tool performance from the prescribed trajectory. The inhomogeneity is related to the description of the micro-machining process where material properties cannot be considered as constant due to grain structure as the tool moves for cutting. Numerical simulations consider a situation where the grain workpiece has austenitic, ferritic or ferritic-austenitic phases. Microscopic analysis is employed to obtain the property variations. The main goal is to establish a qualitative comprehension of the system dynamics comparing results with homogeneous material cutting process.