Papers by Author: L. Chen

Abstract: In order to study the milling process of compacted graphite iron cylinder block in practical, cutting parameters optimization experiment was conducted when cutting parameters were set as independent variable, and cutting efficiency and spindle power were set as optimization objective. The results showed that spindle power increased as the cutting speed and feed per tooth increasing, but cutting torque increased initially and then decreased as the cutting speed increasing. Feed force decreased with the increasing cutting speed and decreasing feed per teeth. Matlab software was used to optimize the cutting parameters when cutting efficiency and empirical formula of spindle power were settled as the objective functions. The most suitable parameters were abtained as V=164m/min and fz=0.28mm/z. The tool rake face mainly took place crater wear and material sticking. The main wear mechanisms for rake wear and fland wear were abrasive wear and adhesion wear.

Abstract: Cutting force is one of the most important parameters in the machining process, it significantly influenced machining precision of the workpiece, power consumed in the machining process, wear of the cutting tools and so on. There are many factors that affect the cutting force, such as the performance of the workpiece material, cutting speed, usage of the cutting fluid, etc. Single factor variable method was used in this paper, RuT450 was used as workpiece, welded cemented carbide gun drill was used as cutting force and LS-DYNA was used as simulation platform to established the cutting simulation model to analyzed the impact of the cutting speed and feed rate to the drilling force. Simulation results show that, at the low speed drilling stage, drilling force increases with the increase of the feed rate and decreases with the increase of the rotation feed, from the stress cloud it could be seen that the equivalent stress near the drill tip reached the maximum in the drilling process.

Abstract: Cutting performance of reaming alloy gray cast iron HT250 using carbide, cermet and CBN reamers was studied. Experiments were conducted under constant cutting parameters and cooling strategy. Tool life, hole diameter, spindle power, surface roughness and tool wear were analyzed. The hole diameter and spindle power would keep steady when reaming with carbide reamer after 400 holes to the tool life of 1050 holes. But holes diameter reduced and spindle power increased with the number of machined holes increasing during the whole tool life when using cermet or CBN reamer. The surface roughness Rz of the holes reamed by carbide reamer was within the tolerance, although it was worse than that reamed by cermet and CBN reamer. It can be summarized that the carbide was the most suitable material for reaming alloy gray cast iron because of the longest tool life, steady hole diameter and spindle power, qualified surface roughness. After machining, crater wear and clearance wear were produced on the cermet and CBN reamer, which were caused by abrasive wear. In addition, flaking and breakages appeared on the edge of cermet reamer, which were not found on CBN reamer. However, the clearance wear of carbide reamer was smaller than that of CBN reamer, and built up edge was found along the cutting edge.

Abstract: The formation of metal/diamond Ohmic contacts is essential to most electronic devices. In order to form a good Ohmic contact to diamond a carbide-forming metal such as Ti or Cr is necessary. In this study, Cr/Au contacts to heavily boron-doped single crystal CVD diamond were fabricated by subsequent deposition of Cr and Au. The surface morphology and specific contact resistance of diamond/Cr/Au contacts has been investigated. The reaction between the Cr metal and the diamond during annealing gives an improved specific contact resistance. However, this reaction also causes a significant change in the surface morphology. The surface morphology of singlecrystal diamond is shown to greatly influence the properties of metal contacts to diamond. Shearforce mode atomic force microscopy (AFM) investigations have been used to examine the diamond surface before metallization, and after removing the metal contact. The initial diamond surface was predominantly smooth, apart from some scratches from the polishing process. Surface RMS roughness values of around 0.4nm were found. Correlation between surface morphology and contact resistance has been found, with rougher surfaces exhibiting a barrier to conduction. An understanding of the contact formation process is an essential step in achieving high quality Ohmic contacts which are vital in the fabrication of high quality diamond devices.