Papers by Keyword: High Power Devices

Abstract: A new design approach on 4H-SiC material is ongoing to improve the electrical performance of devices. As seen in silicon devices, multi-epitaxial growth enhances performance by reducing on-resistance (R_on). However, devices built on SiC face several challenges due to the very low dopant diffusion (e.g. phosphorus and aluminum) and defect evolution during the epitaxial growth. Monitoring defects like prismatic faults, stacking faults, partial dislocations, and micropipes, especially after regrowth, is essential to assess their impact on device performance. Defects with high killer ratio must be closely tracked to understand evolution thereof. In this work, we will show a method for early-stage process characterization and defect root-cause identification through sensitive inspections, effective reviews, and accurate defect classification to detect critical defects in 4H-SiC material when more than one epitaxial step is considered.

Abstract: We demonstrate on-axis homoepitaxial growth of 4H-SiC(0001) PiN structure on 3-inch wafers with 100% 4H polytype in the epilayer excluding the edges. The layers were grown with a thickness of 105 µm and controlled n-type doping of 4 x 1014 cm-3.The epilayers were completely free of basal plane dislocations, in-grown stacking faults and other epitaxial defects, as required for 10 kV high power bipolar devices. Some part of the wafer had a lifetime enhancement procedure to increase lifetime to above 2 s using carbon implantation. An additional step of epilayer polishing was adapted to reduce surface roughness and implantation damage.