Papers by Keyword: Micropipe

Abstract: A new type of defects, vacant broken line defects, was found to occur in a-face grown crystals of 4H-Silicon Carbide. We characterized the vacant broken line defects by high voltage transmission electron microscope (HV-TEM). The HV-TEM image revealed that the edges of broken line defects were connected by a bundle of dislocations, which elongated to the growth direction on the basal plane. The analysis by gb method for determining Burgers vector indicated that the dislocations were not pure screw dislocations, but complex of screw and edge dislocations. The vacant broken line defect was considered to be a quasi-stable state of a bundle of basal plane dislocations in a-face growth, similar to a micropipe defect in c-face growth.

Abstract: We discuss a correlated reduction in the cross sections of two neighboring micropipes (MPs) along their axes (generally parallel to the growth direction). Such variations in MP cross sections can lead to MP healing. We provide experimental evidence of this effect and discuss its reasons and a possible mechanism. Our main idea is that MPs can remotely interact with each other by the exchange of full-core dislocations. We propose a theoretical model describing the energetics of this process.

Abstract: The distribution of extended defects in silicon carbide (SiC) crystals grown on profiled seeds by the sublimation (physical vapor transport) method has been studied by optical microscopy in combination with chemical etching. It is established that free lateral growth on protruding relief elements (mesas) is accompanied by a sharp decrease in the density of threading dislocations and micropipes. The decreased density of dislocations is retained after growing a thick layer that involves the overgrowth of grooves that separated individual mesas.

Abstract: The dislocation-induced birefringence of Silicon Carbide (SiC) is analytically and quantitatively modelled by using the adequate SiC data. A good agreement can be obtained between theory and experiment, provided that a background residual (uniaxial) stress is added to the local dislocation-induced stress. Observations are compatible with or predictable from the Burgers vector values, so that birefringence reveals an interesting tool for probing the nature of the dislocations associated, e.g., to micropipes, also faster than and complementary to the more involved transmission electron microscopy (TEM) technique.

Abstract: Availability of high-quality, large diameter SiC wafers in quantity has bolstered the commercial application of and interest in both SiC- and nitride-based device technologies. Successful development of SiC devices requires low defect densities, which have been achieved only through significant advances in substrate and epitaxial layer quality. Cree has established viable materials technologies to attain these qualities on production wafers and further developments are imminent. Zero micropipe (ZMP) 100 mm 4HN-SiC substrates are commercially available and 1c dislocations densities were reduced to values as low as 175 cm-2. On these low defect substrates we have achieved repeatable production of thick epitaxial layers with defect densities of less than 1 cm-2 and as low as 0.2 cm-2. These accomplishments rely on precise monitoring of both material and manufacturing induced defects. Selective etch techniques and an optical surface analyzer is used to inspect these defects on our wafers. Results were verified by optical microscopy and x-ray topography.

Abstract: There is a great need for an in-line, high-speed and non-destructive inspection system capable of evaluating and analyzing the quality of SiC wafers for SiC power devices. We have examined whether the laser-based optical non-destructive inspection system by KLA-Tencor meets these requirements. Using this system, incoming inspection of purchased SiC wafers has been performed. The obtained inspection data show that micropipe density is sufficiently low in a device-grade wafer, and therefore, micropipes are not the main cause of device failure. The next challenges for a device-grade SiC wafer are reduction of epitaxial defects and relatively small defects classified as “particles”.

Abstract: Etching of 4H-SiC wafers in molten KOH as a method for micropipe and dislocation density analysis was investigated. The obtained results were correlated with those of the synchrotron white beam x-ray topography. Heavily nitrogen-doped SiC shows a significantly different etching behavior in comparison with the low-doped material. This complicates identification of different types of threading defects. In particular, it is difficult to separate Threading Screw Dislocations (TSD) from Threading Edge Dislocations (TED). Depending on the level of doping and thermal history of the crystal, some of the etch pits emerging due to the 1c screw dislocations can be as large as those due to the micropipes.

Abstract: Recent advances in PVT c-axis growth process have shown a path for eliminating micropipes in 4HN-SiC, leading to the demonstration of zero micropipe density 100 mm 4HN-SiC wafers. Combined techniques of KOH etching and cross-polarizer inspections were used to confirm the absence of micropipes. Crystal growth studies for 3-inch material with similar processes have demonstrated a 1c screw dislocation median density of 175 cm-2, compared to typical densities of 2x103 to 4x103 cm-2 in current production wafers. These values were obtained through optical scanning analyzer methods and verified by x-ray topography.

Abstract: AlGaN/GaN HFETs were fabricated around micropipes and on a domain boundary in a semi-insulating silicon carbide (SI-SiC) substrate and the DC characteristics of the fabricated devices were measured. Devices around micropipe showed no pinch-off or large gate leakage. The devices on the domain boundaries showed no degradation in the performances, even though an X-ray topographic analysis indicated that crystal imperfections, due to the defects, propagated to the GaN layer across the hetero interface. Based on these results, we concluded that micropipe degrades the DC characteristics and that the domain boundary does not affect the DC characteristics. From Raman analysis on the devices around the micropipes, these degradations could be attributed to the free carriers introduced into the GaN crystal by the micropipes.

Abstract: For several years the major focus of material issues in SiC substrates was laid on the reduction of macroscopic defects like polytype inclusions, low angle grain boundaries and micropipes. Since then significant improvements have been achieved and micropipe densities could be reduced to values below 1 cm-2. Nevertheless the fabrication of high quality substrates at high volume and low cost is still challenging. Therefore preconditions for reproducible process and quality control will be discussed. Since it is obvious that dislocations are the main reason for degradation in power devices the prevailing attention has also been shifted to that field of material research. Intense studies were utilized on dislocation and stacking fault formation during sublimation growth. For this reason we systematically varied crucial parameters of the crystal growth process and applied several specific characterization methods, e.g. KOH-defect-etching, electron microscopy and optical microscopy, to evaluate resulting material properties. The investigations were accompanied by failure analysis on devices of the Schottky-type. We found out that for the improvement of substrate quality emphasis has to be laid on the reduction of thermoelastic stress in the growing crystal. The results of numerical calculations enabled us to derive moderate growth conditions with reduced temperature gradients and correspondingly low defect concentration.