Synchronic Fuzzy Control of Master and Slave Arc in Twin-Wire Pulsed Metal Active Gas Welding

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Abstract:

This research aims at the retention of the stability of arcs in twin-arc pulsed metal active gas welding process. That is, a correction-factor fuzzy logic controller (FLC) is designed to keep the stability of arcs of twin-arcs pulsed metal active gas welding (MAG) process. In the controller, the peak arc voltage of the master welding power is controlled by the pulse base time with means of feed back of arc voltage. The peak arc voltage of slave welding power is controlled by the wire feeding speed with means of feed back of peak arc voltage. The adjusting fuzzy control rule with correction factor is introduced to design for controlling rule and table, and the FLC is realized in a Look-Up-Table (LUT) method. With the controller, the arc length can be kept stable in welding process. Experimental results are provided to confirm the effectiveness of this approach.

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