Fatigue Reliability of Selective Laser Sintered (SLS) Components Using Weibull Analysis

Article Preview

Abstract:

Selective laser sintered metallic specimens were tested for fatigue cycles to failure and analyzed for reliability. In this study, Taguchi’s experimental techniques were used to develop a modified L9 orthogonal array. Three different process parameters, laser power, scan spacing and slice thickness were selected for manufacturing the components. Fatigue testing was carried out as per ASTM standards and relationship of the process parameters on the fatigue cycles to failure was investigated. ANOVA method was used to find the dependence of the process parameters and to find the influence of main process parameter on fatigue cycles to failure of the specimens. Laser power was found to be the most significant factor compared to scan speed and slice thickness. Two-parameter Weibull method was used for the reliability studies by which reliability was estimated for different cycles to failure.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

891-894

Citation:

Online since:

November 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] J.G. Zhou, D. Herscovici, C.C. Chen: Parametric Process Optimization to Improve the Accuracy of Rapid Prototyped Stereolithography Parts, Journal of Machine Tools and Manufacture, Vol. 40, No. 3 (2000), pp.363-379.

DOI: 10.1016/s0890-6955(99)00068-1

Google Scholar

[2] J.P. Kruth, G. Levy, F. Klocke, T.H.C. Childs: Consolidation Phenomena in Laser Powder-bed Based Layered Manufacturing, CIRP Annals, Vol. 56, No. 2 (2007), pp.730-759.

DOI: 10.1016/j.cirp.2007.10.004

Google Scholar

[3] K. Maeda, T.H.C. Childs: Laser Sintering (SLS) of Hard Metal Powders for Abrasion Resistant Coatings, Journal of Materials Processing Technology, Vol. 149 (2004), pp.609-615.

DOI: 10.1016/j.jmatprotec.2004.02.024

Google Scholar

[4] G. Casalino, L.A.C. De Filippis, A. Ludovico: A Technical Note on the Mechanical and Physical Characterization of Selective Laser Sintered Sand for Rapid Casting, Journal of Materials Processing Technology, Vol. 166 (2005), pp.1-8.

DOI: 10.1016/j.jmatprotec.2004.07.102

Google Scholar

[5] C.D. Naiju, M. Adithan, P. Radhakrishnan, Y. Upendra Sravan: Functional Testing of Direct Metal Laser Sintered (DMLS) Components for Automotive Application, Advanced Materials Research, Vols. 383-390 (2012), pp.6242-6246.

DOI: 10.4028/www.scientific.net/amr.383-390.6242

Google Scholar

[6] S. Sebastian, N. Detmar, S. Guenther, R. Rolf: Selective Laser Sintering: Qualifying Analysis of Metal based Powder Systems for Automotive Applications, Rapid Prototyping Journal, Vol. 9, No. 4 (2003), pp.240-251.

DOI: 10.1108/13552540310489622

Google Scholar

[7] C. D. Naiju, M. Adithan, P. Radhakrishnan: Evaluation of Fatigue Strength for the Reliability of Parts Produced by Direct Metal Laser Sintering (DMLS), International Journal of Rapid Manufacturing, Vol. 1, No. 4 (2010), pp.377-389.

DOI: 10.1504/ijrapidm.2010.036112

Google Scholar

[8] J.R. Philip: Taguchi Techniques for Quality Engineers, Second Edition, Tata McGraw-Hill Publishing Company, (2005).

Google Scholar

[9] E. E. Lewis: Introduction to Reliability Engineering, Second Edition, John Wiley and Sons Inc. (1996).

Google Scholar