Steel Billet Continuous Induction Heating – Numerical Model and Advanced Control

Article Preview

Abstract:

Nowadays, the achievement of proper steel billets temperature profile is not the only design priority of induction heaters for hot forming applications. Due to its high operating costs, its design is constantly improving in terms of electrical and thermal efficiency. Therefore the more efficient multi-coil design starts to be more used in industrial practice. Numerical model of mentioned heater based on partial differential equations were solved by finite element method in virtual software environment. Primary goal of computer modeling was to investigate the thermal dynamics of four-module heater working in steady-state operation regime. Obtained data were applied to design an advanced control circuit based on distributed parameter systems theory. This may open up the opportunity to make further progress in induction heaters design.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

520-528

Citation:

Online since:

August 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] G. Hulkó, et al.: Distributed Parameter Systems Blockset for MATLAB & Simulink – Third-Party Product of The MathWorks, Publishing house of STU, Bratislava, (2003-2013) http: /www. mathworks. com/products/connections.

Google Scholar

[2] G. Hulkó, et al.: Control of Energy Systems as Distributed Parameter Systems with Software Support by Virtual Software Environments, Proceedings of the 51st IEEE Conference on Decision and Control, pp.2382-2387. Maui, Hawaii (2012).

DOI: 10.1109/cdc.2012.6426762

Google Scholar

[3] K. Ondrejkovič, et al.: Control of Continuous Casting Processes as Distributed Parameter Systems, Proceedings of METEC InSteelCon 2011, 7-th European Continuous Casting Conference. Düsseldorf (2011).

Google Scholar

[4] V. Rudnev: Simulation of Induction Heating Prior to Hot Working and Coating, In: ASM Handbook Volume 22B - Metal Process Simulation, pp.475-500. ASM International (2010).

DOI: 10.31399/asm.hb.v22b.a0005516

Google Scholar

[5] G. Hulkó, et al.: Engineering Methods and Software Support for Modeling and Design of Discrete-time Control of Distributed Parameter Systems, In: European Journal of Control, Volume 15, (no. 3–4), p.55–73, (2009).

DOI: 10.3166/ejc.15.407-417

Google Scholar

[6] E. Rapoport, Y. Pleshivtseva: Optimal Control of Induction Heating Processes, Taylor&Francis Group. New York, (2007).

Google Scholar

[7] M. Behúlová, B. Mašek, et al.: Static and Dynamic Induction Heating - Experiment and Numerical Simulation, In: MP Materialprüfung, Volume 48, pp.217-224, (2006).

DOI: 10.3139/120.100730

Google Scholar

[8] V. Rudnev, D. Loveless, et al.: Handbook of Induction Heating, Marcel Dekker, (2003).

Google Scholar

[9] G. Hulkó, et al.: Modeling, Control and Design of Distributed Parameter Systems with Demonstrations in MATLAB, Publishing house of STU, Bratislava, http: /www. mathworks. com/support/books, (1998).

Google Scholar

[10] J. Kapusta, J. Camber, G. Hulkó: Modeling of Induction Heating of Steel Billets for DPS Control Design Purposes, Proceedings of COMSOL Conference, Bangalore, India (2012).

Google Scholar

[11] J. Kapusta, J. Camber, G. Hulkó: Modeling and Control of Steel Billet Induction Heater. Submitted to 1st IFAC Workshop on Control of Systems Modeled by Partial Differential Equations, Paris, France (2013).

Google Scholar

[12] COMSOL Multiphysics User's Guide, COMSOL Inc., (1998-2011).

Google Scholar