Detection of Wear Condition of Micro Milling Cutters Based on Length Fractal Dimension

Article Preview

Abstract:

In this paper, a new method to realize online wear detection of micro-milling cutters based on length fractal dimension is proposed. On the basis of expression derivation of length fractal dimension, experiments are conducted. First, several cutters with different wear condition are chosen as reference samples. Their multi-section vibration signals in time-domain are collected and the clustering domain δ of each sample are obtained based on length fractal dimensions. Then, the vibration signals of tested cutters are monitored and analysed in time domain, thus their length fractal dimension are abstracted. Comparing the length fractal dimension of tested cutters with the clustering domain δ of reference samples, the wear condition of tested cutters are detected. The experimental results show that the length fractal dimension of each tested cutter falls in the clustering domain corresponding to the actual wear condition.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

697-700

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M. Kious, A. Ouahabi. Detection process approach of tool wear in high speed milling. Measurement, 2010, 43(10), pp: 1439–1446.

DOI: 10.1016/j.measurement.2010.08.014

Google Scholar

[2] C. Zhang, J. Zhang. On-line tool wear measurement for ball-end milling cutter based on machine vision. Computers in Industry, 2013, 64, pp: 708–719.

DOI: 10.1016/j.compind.2013.03.010

Google Scholar

[3] F.Z. Fang, K. Liu, T. Kurfess. Tool-based micro machining and applications in MEMS. MEMS/NEMS Handbook: Techniques and Applications. Massachusetts, USA: Kluwer Academic Press, 2005(3), pp: 63-126.

DOI: 10.1007/0-387-25786-1_18

Google Scholar

[4] F.Z. Fang, T. B. Thoe, W. Song. Energy dissipation in high speed milling. ICoPE-2000, Singapore, 2000, 27(2), pp: 486-495.

Google Scholar

[5] A. Donovan, W. Scott. On-line monitoring of cutting tool wear through tribo emf analysis. International Journal of Machine Tools and Manufacture, 1995, 35(11), pp: 1523–153.

DOI: 10.1016/0890-6955(94)00107-u

Google Scholar

[6] M. Mohammad, S. Park Simon, B.G. Jun Martin, et al. Tool wear monitoring of micro milling operations.Journal of Materials Processing Technology, 2009, 209, pp: 4903-4914.

DOI: 10.1016/j.jmatprotec.2009.01.013

Google Scholar

[7] J.H. Zhou. C.K. Pang. Tool Wear Monitoring Using Acoustic Emissions by Dominant-Feature Identification[J]. Instrumentation and Measurement, 2010, 60(2), pp: 547-559.

DOI: 10.1109/tim.2010.2050974

Google Scholar

[8] J.X. Du, C.M. Zhai, Q.P. Wang. Recognition of plant leaf image based on fractal dimension features. Neurocomputing, 2013, 116, pp: 150–156.

DOI: 10.1016/j.neucom.2012.03.028

Google Scholar

[9] T.G. Smith, G.D. Lange, W.B. Marks. Fractal methods and results in cellular morphology - dimensions, lacunarity and multiracial. Journal of Neuroscience Methods, 2010, 69(2), pp: 123–136.

DOI: 10.1016/s0165-0270(96)00080-5

Google Scholar