Development of Computerized Preventive Maintenance Management System with Failure Mode and Effect Analysis for CNC Machine

Abstract:

Article Preview

In order to realize the intelligent maintenance management system, this paper presents a development of computerized preventive maintenance management system (CPMMS) to manage and record the maintenance information in the database for the CNC machines. The failure mode and effect analysis (FMEA) has been utilized to deal with the computerized preventive maintenance management system in this research. The FMEA is analyzed to determine the risk priority number (RPN) of the CNC machines in order to set the preventive maintenance plan as a standard maintenance. The developed program can generate the next schedule of the preventive maintenance plan automatically, which increases the efficiency and decreases the breakdown. It has been proved that the proposed and developed CPMMS with FMEA program can improve the overall equipment effectiveness (OEE). The RPN has been reduced due to a decrease in the severity and the occurrence.

Info:

Periodical:

Edited by:

Bale V. Reddy, Shishir Kumar Sahu, A. Kandasamy and Manuel de La Sen

Pages:

365-371

Citation:

E. A. Rungsa and S. Tangjitsitcharoen, "Development of Computerized Preventive Maintenance Management System with Failure Mode and Effect Analysis for CNC Machine", Applied Mechanics and Materials, Vol. 627, pp. 365-371, 2014

Online since:

September 2014

Export:

Price:

$38.00

[1] G. A. Giannopoulos: The application of information and communication technologies in transport, European Journal of Operation Research, Vol. 152 (2004), pp.302-320.

[2] H. Jung: et al. Integration of GIS, GPS, and optimization technologies for the effective control of parcel delivery service, Computers & Industrial Engineering, Vol. ‏51 (2006), p. ‏154-‏162.

DOI: https://doi.org/10.1016/j.cie.2006.07.007

[3] Shenoy, D. and Bhadury, B. Maintenance Resources Management Adapting MRP. London : Taylor & Francis Ltd., (‏1998).

[4] A. Muller, A. C‏. Marquezand B. Iung: Reliability Engineering & System Safety, Vol. 93 (2008), p.301.

[5] I. Alsyouf: Int. J. Production Economics, Vol. 105 (2007), p.70.

[6] A.C. Marquez, J.N.D. Gupta: International Journal of Management Science, Vol. 34 (2006), p.313.

[7] Besterfield, Dale H., Quality Control 8th ed. Pearson Education, Inc., Upper Saddle River, New Jersey.: Prentice Hall, (2009).

[8] Muchiri, P. and Pineton, L.: Performance measurement using overall equipment Effectiveness (OEE) Literature review and practical application discussion, International Journal of Production Research, Vol. 46 (2008), pp.3517-3535.

DOI: https://doi.org/10.1080/00207540601142645

[9] Tangjitsitcharoen, S‏.: Development of On-line computer maintenance management system for plastic injection machine, Applied Mechanics and Materials, Vol. 220-223 (‏2012), pp.2595-2601.

[10] Chrysler Corporation, Ford Motor Company and General Motors Corporation.: Potential Failure Mode and Effects Analysis (FMEA) : Reference Manual. Daimler Chrysler Corporation, Ford Motor Company and General Motors Corporation. Third Edition, July, (2001).

[11] Jeong-Hyun park, Hoyon Kim, and Jong-Heung Park.: FMEA(Failure mode Effect analysis) for maintenance of mail sorting machine, FGCN/ACN 2009, Vol. 56, (2009), pp.555-562.