Error Identification and Compensation with Space Gauge in High-Speed Machine Tools

Article Preview

Abstract:

The ever-increasing demands of very high precision components have forced manufacturers to improve equipment to meet the demand. The main factor is the identification and compensation of errors in machine tools. In this paper, a new real-time method is presented to identify and compensate the error with space gauge, by use of which the composition of errors is directly compensated by measuring the deformation of the points in machine bed. Then, a simple single-axis machine tool is used to determine the relationship of deformation between gauging point and control point to verify the feasibility of the method. Furthermore, due to the simplicity of the implement and, the method can be easily used in an industrial production with minimal investment. Consequently, the result shows the method can be widely applied.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

638-641

Citation:

Online since:

September 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Andolfatto, Loïc, Sylvain Lavernhe, and J. R. R. Mayer. Evaluation of servo, geometric and dynamic error sources on five-axis high-speed machine tool., International Journal of Machine Tools and Manufacture 51. 10 (2011): 787-796.

DOI: 10.1016/j.ijmachtools.2011.07.002

Google Scholar

[2] Slamani, Mohamed, Rene Mayer, and Marek Balazinski. Concept for the integration of geometric and servo dynamic errors for predicting volumetric errors in five-axis high-speed machine tools: an application on a XYC three-axis motion trajectory using programmed end point constraint measurements., The International Journal of Advanced Manufacturing Technology 65. 9-12 (2013).

DOI: 10.1007/s00170-012-4289-7

Google Scholar

[3] Chen, Jian-xiong, Shu-wen Lin, and Bing-wei He. Geometric error measurement and identification for rotary table of multi-axis machine tool using double ballbar., International Journal of Machine Tools and Manufacture 77 (2014): 47-55.

DOI: 10.1016/j.ijmachtools.2013.10.004

Google Scholar

[4] Gomez-Acedo, Eneko, et al. Methodology for the design of a thermal distortion compensation for large machine tools based in state-space representation with Kalman filter., International Journal of Machine Tools and Manufacture 75 (2013): 100-108.

DOI: 10.1016/j.ijmachtools.2013.09.005

Google Scholar

[5] Miao, En-Ming, et al. Robustness of thermal error compensation modeling models of CNC machine tools., The International Journal of Advanced Manufacturing Technology 69. 9-12 (2013): 2593-2603.

DOI: 10.1007/s00170-013-5229-x

Google Scholar

[6] Karimi, Davoud, and Mohammad J. Nategh. Development of a novel adaptive nonuniform rational basis spline interpolator with limited kinematic error for hexapod machine tools., Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture (2013).

DOI: 10.1177/0954405413493268

Google Scholar

[7] Wu, H., et al. Modelling and real-time compensation of cutting-force-induced error on a numerical control twin-spindle lathe., Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 224. 4 (2010).

DOI: 10.1243/09544054jem1641

Google Scholar

[8] Wang, Zheng, and Paul G. Maropolous. Real-time error compensation of a three-axis machine tool using a laser tracker., The International Journal of Advanced Manufacturing Technology 69. 1-4 (2013): 919-933.

DOI: 10.1007/s00170-013-5019-5

Google Scholar