Optimization of Laser Cut Quality Characteristics Considering Material Removal Rate Based on Pareto Concept

Article Preview

Abstract:

Stainless steels are one of the most important engineering materials widely used in the industry. This paper presents multi-objective optimization of CO2 laser cutting of stainless steel considering different cut quality characteristics and material removal rate (MRR). Laser cutting experiment trials were conducted based on Taguchis L27 experimental design by varying the laser power, cutting speed, assist gas pressure and focus position at three levels. Using obtained experimental data, six mathematical models for the prediction of surface roughness, kerf width, kerf taper angle, width of heat affected zone, dross height and MRR were developed using artificial neural network (ANN). The developed mathematical models were taken as objective functions for the multi-objective optimization using genetic algorithm based on Pareto concept. As a result of multi-objective optimization, five 2-D Pareto fronts were generated covering all combinations of cut quality characteristics and MRR. It was observed that the mathematical relationships in the Pareto fronts between MRR and cut quality characteristics are in some cases linear and in another nonlinear.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

216-220

Citation:

Online since:

October 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M. Madić, M. Radovanović, Application of RCGA-ANN approach for modeling kerf width and surface roughness in CO2 laser cutting of mild steel, J. Braz. Soc. Mech. Sci. Eng. 35 (2013) 103-110.

DOI: 10.1007/s40430-013-0008-z

Google Scholar

[2] J. Ciurana, G. Arias, T. Özel, Neural network modelling and particle swarm optimization (pso) of process parameters in pulsed laser micromachining of hardened AISI H13 steel, Mater. Manuf. Proces. 24 (2009) 358-368.

DOI: 10.1080/10426910802679568

Google Scholar

[3] A.K. Pandey, A.K. Dubey, Taguchi based fuzzy logic optimization of multiple quality characteristics in laser cutting of duralumin sheet, Opt. Laser. Eng. 50 (2012) 328-335.

DOI: 10.1016/j.optlaseng.2011.11.005

Google Scholar

[4] A.K. Pandey, A.K. Dubey, Simultaneous optimization of multiple quality characteristics in laser cutting of titanium alloy sheet, Opt. Laser. Technol. 44 (2012) 1858-1865.

DOI: 10.1016/j.optlastec.2012.01.019

Google Scholar

[5] D. Kondayya, A. Gopala Krishna, An integrated evolutionary approach for modelling and optimization of laser beam cutting process, Int. J. Adv. Manuf. Technol. 65 (2013) 259-274.

DOI: 10.1007/s00170-012-4165-5

Google Scholar

[6] A.K. Dubey, V. Yadava, Optimization of kerf quality during pulsed laser cutting of aluminium alloy sheet, J. Mater. Proces. Technol. 204 (2008) 412-418.

DOI: 10.1016/j.jmatprotec.2007.11.048

Google Scholar

[7] U. Caydaş, A. Hasçalik, Use of the grey relational analysis to determine optimum laser cutting parameters with multi-performance characteristics, Opt. Laser. Technol. 40 (2008) 987-994.

DOI: 10.1016/j.optlastec.2008.01.004

Google Scholar

[8] M. Madić, M. Radovanović, M. Manić, M. Trajanović, Optimization of ANN models using different optimization methods for improving CO2 laser cut quality characteristics, J. Braz. Soc. Mech. Sci. Eng. 36 (2014) 91-99.

DOI: 10.1007/s40430-013-0054-6

Google Scholar

[9] M. Madić, Mathematical modeling and optimization of laser cutting process using artificial intelligence methods, PhD dissertation, University of Niš, Serbia, (2013).

Google Scholar

[10] K. Deb, Multi-objective Optimization using Evolutionary Algorithms, John Wiley and Sons, New York, (2001).

Google Scholar