The Interface Morphology of Thixo-Joined Cold Work Tool Steel

Article Preview

Abstract:

Cold-work tool steel is considered to be a nonweldable metal due to its high percentage content of carbon and alloying elements. The application of a new process of the semi-solid joining of two parts of AISI D2 cold-work tool steel is proposed using a partial remelting method. Samples were heated in an argon atmosphere up to 1275°C which corresponded to about 20% of liquid fraction and held for 10 minutes. Metallographic analyses along the joint interface showed a smooth transition from one to the other and neither oxides nor micro-cracking was observed. The current work successfully confirmed that avoidance of a dendritic microstructure in the semi-solid joined zone and high bonding quality components can be achieved without the need for force or complex equipment when compared to conventional welding processes.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

276-280

Citation:

Online since:

October 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] M. Kiuchi, J. Yanagimoto and S. Sugiyama, Application of mushy/semi-solid joining part-2, Proc. 7th Int. Conf. Semi-Solid Processing of Alloys and Composites, Tsukuba, Japan, 2002, pp.707-712.

DOI: 10.1016/s0924-0136(03)00705-2

Google Scholar

[2] M.N. Mohammed, M.Z. Omar, M.S. Salleh, K.S. Alhawari, P. Kapranos, Semisolid metal processing techniques for nondendritic feedstock production, The Scientific World Journal. 2013 (2013) 1-16.

DOI: 10.1155/2013/752175

Google Scholar

[3] M. Kiuchi, J. Yanagimoto and S. Sugiyama, Application of mushy/semisolid joining, Proc. 6th Int. Conf. Semi-Solid Processing of Alloys and Composites, Turin, Italy, 2000, pp.235-240.

Google Scholar

[4] R. Baadjou, H. Shimahara, G. Hirt, Automated semi-solid forging of steel components by means of thixojoining, Solid State Phenomena. 116-117 (2006) 383-386.

DOI: 10.4028/www.scientific.net/ssp.116-117.383

Google Scholar

[5] P.F. Mendez, C.S. Rice, S.B. Brown, Joining using semisolid metals, Welding Journal. 81, 9 (2002) 181-187.

Google Scholar

[6] M.N. Mohammed, M.Z. Omar, M.S. Salleh, M.A. Zailani, K.S. Alhawari, Joining two metals via partial remelting method, Journal of Asian Scientific Research. 2 (2012) 724-730.

Google Scholar

[7] M.N. Mohammed, M.Z. Omar, M.S. Salleh, K.S. Alhawari, Study on thixojoining process using partial remelting method, Advanced in Materials Science and Engineering. 2013 (2013) 1-8.

DOI: 10.1155/2013/251472

Google Scholar

[8] M.S. Salleh, M.Z. Omar, J. Syarif, M.N. Mohammed, Thermodynamic modelling for thixoformability of Al-Si alloys for semisolid processing, Advanced Science Letters. 19 (2013) 3503-3507.

DOI: 10.1166/asl.2013.5205

Google Scholar

[9] M.N. Mohammed, M.Z. Omar, J. Syarif, Z. Sajuri, M.S. Salleh, K.S. Alhawari, Microstructural evolution during DPRM process of semisolid ledeburitic D2 tool steel, The Scientific World Journal. 2013 (2013) 1-7.

DOI: 10.1155/2013/828926

Google Scholar

[10] M.Z. Omar, A. Alfan, J. Syarif, H.V. Atkinson, Microstructural investigations of XW-42 and M2 tool steels in semi-solid zones via direct partial remelting route, Journal of Materials Science. 46 (2011) 7696-7705.

DOI: 10.1007/s10853-011-5749-4

Google Scholar