Calculation Method of Pure Resistance and Inductance of Ore-Thermal Furnaces Electrode Holder Tubes

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While designing an ore-thermal furnace it is necessary to minimize and balance its secondary current contact jaw electrical parameters. The study deals with the method of calculating pure resistance and inductance of ore-thermal furnace electrode holder tubes. It is significant because the tubes have complicated wires configuration and their resistance is noticeable in current contact jaw total impedance because of the same half-phase currents flow in tube bundles and absence of magnetic flux compensation. Real bent wires are suggested to be approximated by broken lines. After that both existing and proposed by the authors formulas can be used for calculating inductance and mutual inductance of two straight-line wires arbitrary placed in space. Current distribution non-uniformity along separate tubes is taken into account in an iterative algorithm. Currents in wires are assumed to be equal at the first iteration. Then they are corrected at following steps of the iteration algorithm with respect to wires resistances calculation results. Skin effect and closure effect between wires segments are taken into account when pure resistance is calculated. The proposed method has been applied in the development of the software for calculating ore-thermal furnace secondary current-contact jaw electrical parameters. The method has been approbated in the design of the 60 MVA ore-thermal furnace made by ZAO “Electroterm”, Novosibirsk, Russia. The results obtained have been tested with numeric 3D models created in ANSYS environment. Inductance calculation error is 10%, pure resistance error is 25%.

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35-39

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December 2014

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© 2015 Trans Tech Publications Ltd. All Rights Reserved

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