Optimal Design of a Magnetic Take-Up Roll for Amorphous Ribbon

Article Preview

Abstract:

Take-up roll is a key component employed in amorphous ribbon production line. The roll should supply enough adhesion fore to take up the flying ribbon with a high speed. In this paper, a novel magnetic take-up roll (MTUR) is proposed. Optimize the structure parameters with a finite element method to obtain enough and stable magnetic adhesion force (MAF). The different simulation models are established to calculate the performances of the MTUR. A prototype of the MTUR was manufactured and tested. Experiments prove that the optimal MTUR can generate MAF to overcome the resistant force that amorphous ribbon suffering in take-up process in certain air gap range

You might also be interested in these eBooks

Info:

Periodical:

Pages:

284-290

Citation:

Online since:

January 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Chen Ching-Wen, Hwang Weng-Sing, A three-dimensional fluid flow model for puddle formation in the single-roll rapid solidification process, Appl. Math. Modelling, vol. 19, 1995, pp.704-712.

DOI: 10.1016/0307-904x(95)00089-3

Google Scholar

[2] Jun Sunakawa, Yoshio Bizen, Shunsuke Arakawa, Methods for producing iron-based amorphous alloy ribbon and nanocrystalline material,. United States patent US 6678997 B2.

Google Scholar

[3] Satyajeet Sharma, Amorphous phase formation in mechanically alloyed Fe-based systems, Dissertation, University of central Florida, 2008, p.1.

Google Scholar

[4] Yong Ik Jang, Jongryoul Kim, Dong Hyuk Shin, Microstructures and magnetic properties of amorphous Fe–Si–B–Ni alloy ribbons, Materials Science and Engineering, vol. B78, 2000, p.113–118.

DOI: 10.1016/s0921-5107(00)00522-5

Google Scholar

[5] BoKyeong Han, Young Keun Kim, Haein Choi-Yim, Effect of compositional variation on the soft magnetic properties of Fe (87-x-y) CoxTi7Zr6By amorphous ribbons, Current Applied Physics, vol. 14, 2014, pp.685-687.

DOI: 10.1016/j.cap.2014.02.009

Google Scholar

[6] Daniel Schmidt, Karsten Berns, Climbing robots for maintenance and inspections of vertical structures—A survey of design aspects and technologies, Robotics and Autonomous Systems, vol. 61, 2013, p.1288–1305.

DOI: 10.1016/j.robot.2013.09.002

Google Scholar

[7] Mahmoud Tavakoli, Carlos Viegas, Lino Marques, Omniclimbers: Omni-directional magnetic wheeled climbing robots for inspection of ferromagnetic structures, Robotics and Autonomous Systems, vol. 61, 2013, pp.997-1007.

DOI: 10.1016/j.robot.2013.05.005

Google Scholar

[8] Minh Nha Pham, Hyeong-Joon Ahn, Experimental optimization of a hybrid foil–magnetic bearing to support a flexible rotor, Mechanical Systems and Signal Processing, vol. 46, 2014, p.361–372.

DOI: 10.1016/j.ymssp.2014.01.012

Google Scholar

[9] Athanasios Chasalevrisa, Fadi Dohnalb, Ioannis Chatzisavvas, Experimental detection of additional harmonics due to wear in journal bearings using excitation from a magnetic bearing, Tribology International, vol. 71, 2014, p.158–167.

DOI: 10.1016/j.triboint.2013.12.002

Google Scholar

[10] Muneaki Miyasakaa, Peter Berkelman, Magnetic levitation with unlimited omnidirectional rotation range, Mechatronics, vol. 24, 2014, p.252–264.

DOI: 10.1016/j.mechatronics.2014.02.001

Google Scholar

[11] Thomas Bächle, Sebastian Hentzelt, Knut Graichen, Nonlinear model predictive control of a magnetic levitation system, Control Engineering Practice, vol. 21, p.1250–1258.

DOI: 10.1016/j.conengprac.2013.04.009

Google Scholar