FE Study of the Chips Morphology when Drilling Process

Article Preview

Abstract:

The finite element modeling allows manufacturers to reduce the cost of machining operations. During a drilling operation, the chips morphology their sizes and thicknesses have a great effect on the process, whatever the material to be machined. One approach to a 3D simulation of a drilling process with the finite element program Abaqus/Explicit is displayed. We studied the morphology of chips during the drilling process, the influence of cutting parameters on their shape, size and clear velocity. This study allows us to optimize the conditions and cutting parameters for a smooth process.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

470-474

Citation:

Online since:

October 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] H. Oudin, Méthode des éléments finis, Ecole d'ing´enieur. Nantes, France. 2008, p.74.

Google Scholar

[2] T. Schermann , J. Marsolek , C. Schmidt, J. Fleischer, Aspects of the simulation of a cutting process with ABAQUS/Explicit including the interaction between the cutting process and the dynamic behavior of the machine tool, 9th CIRP International Workshop on Modeling of Machining Operations, May 11-12, (2006).

Google Scholar

[3] P. J. Arrazola, D. Ugarte, J. Montoya, A. Villar, S. Marya, Finite element modeling of chip formation process with Abaqus/Explicit M 6. 3, (2005).

Google Scholar

[4] D. R. Lesuer, Experimental investigations of material models for Ti–6Al–4V Titanium and 2024-T3 Aluminium. U.S. Department of Transportation Federal Aviation Administration, (2000); DOT/FAA/AR-00/25.

Google Scholar

[5] R. Muhammad, N. Ahmed, Y. M. Shariff and V. V. Silberschmidt, Finite-Element Analysis of Forces in Drilling of Ti-Alloys at Elevated Temperature, Solid State Phenomena Vol. 188, (2012), pp.250-255.

DOI: 10.4028/www.scientific.net/ssp.188.250

Google Scholar

[6] W. Mieszczak, K. Lis, FEM temperature modeling in drilling process, 14th International Research/Expert Conference" Trends in the Development of Machinery and Associated Technology" TMT 2010, Mediterranean Cruise, 11-18 Sept. (2010).

Google Scholar

[7] R. Muhammad, N. Ahmed, Y.M. Shariff, V.V. Silberschmidt, Effect of cutting conditions on temperature generated in drilling process: A FEA approach, Advanced Materials Research. 223 (2011) 240-246.

DOI: 10.4028/www.scientific.net/amr.223.240

Google Scholar

[8] X. Zhang, et al., Predicting the Effects of Cutting Parameters and Tool Geometry on Hard Turning Process Using Finite Element Method. Journal of Manufacturing Science and Engineering, 2011. 133.

DOI: 10.1115/1.4004611

Google Scholar

[9] O. Isbilir, E. Ghassemieh, Finite Element Analysis of Drilling of Titanium Alloy, Procedia Engineering 10 (2011) 1877–1882.

DOI: 10.1016/j.proeng.2011.04.312

Google Scholar

[10] R. Zitoune, V. Krishnaraj, F. Collombet, Study of drilling of composite material and aluminium stack, Composite Structures 92 (2010) 1246–1255.

DOI: 10.1016/j.compstruct.2009.10.010

Google Scholar

[11] N. Glaa, K. Mehdi and M. Ben Jaber, Numerical Model for Prediction of Cutting Forces in a Vibratory Drilling Process, Advanced Materials Research Vol. 1016 (2014) pp.215-220.

DOI: 10.4028/www.scientific.net/amr.1016.215

Google Scholar