Investigation of Efficiency of Use of High-Temperature Greases in Steel Rolling - Part 2

Abstract:

We investigated the friction coefficients (steel-to-steel) for various rolling pressures on application of consistent anti-wear, antiwelding, and metal-cladding greases and 11 metal-working coolants. The protective grease ХАDО (Ukraine) and import anti-wear greases Mol Favorit-2, Shell Albida, and Mobil 461 were found to be effective in steel rolling. The greases containing molybdenum disulfide don’t have high greasing properties in steel rolling, i.e. at plastic deformations of steels. The surface-active substances PEG-4 (Rapeseedamine) and polyoxyethylene alkylether of carboxylic acids (AKYPO RO 90 and AKYPO RO 20) are suitable for creation of new technological metal-working coolants for steel rolling. Considerable decrease in friction coefficient is observed in steel rolling at use of a technological liquid “Universal-1TC”.

• Periodical: Applied Mechanics and Materials (Volume 806)
• Pages: 10-15
• DOI: https://doi.org/10.4028/www.scientific.net/AMM.806.10
• Online since: November 2015
• Authors: Anatoly P. Avdeenko*, Mitar Lutovac, Svetlana A. Konovalova, Mykhailo V. Fedorynov
• Keywords: Consistent Anti-Wear, Laboratory Rolling Mill 100x100 (DSEA), Metal-Cladding Greases “Natol”, Metal-Working Coolants Steel Rolling

References

[1] A.P. Avdeenko, V.A. Fedorinov, O. Ya. Bielytska, E.A. Avdeenko, High-temperature grease for very heavy-loaded rolling friction units, Patent of Ukraine N 63811 from 02. 03. 2011. Bull. N 20, from 25. 10. (2011).

[2] A.P. Avdeenko, V.A. Fedorinov, O. Ya. Bielytska, E.A. Avdeenko, Medium-temperature grease for very heavy-loaded rolling and sliding friction units, Patent of Ukraine N 63812 from 02. 03. 2011. Bull. N 20, from 25. 10. (2011).

[3] A.P. Avdeenko, S.A. Konovalova; L.V. Nikitin, New medium- and high- temperature plastic lubricants and prospects of their industrial application, in: Proceedings on of the 8th International Conference Research and Development in Mechanical Industry (RaDMI-2008), Užice, Serbia, 2008: 803-806.

[4] A.P. Avdeenko, S.A. Konovalova, L.V. Nikitin, New medium- and high-temperature plastic lubricants and prospects of their industrial application, in: Proceedings of the 9th International Conference Research and Development in Mechanical Industry (RaDMI-2009), Vrnjačka Banja, Serbia, 2009: 993–1003.

[5] A.S. Churukanov, A.P. Avdeenko, S.A. Konovalova, M.V. Fedorynov, E.A. Avdeenko, Experimental tests of contact friction conditions in rolling equipment, in: Proceedings of the 13th International Conference Research and Development in Mechanical Industry (RaDMI-2013), Kopaonik, Serbia, 2013: 180-185.

[6] P. Dašić, F. Franek, E. Assenova, M. Radovanović, International standardization and organizations in the field of tribology, Industrial Lubrication and Tribology 55 (6) (2003) 287-291.

DOI: 10.1108/00368790310496437

[7] S. Achanta, M. Jungk, D. Drees, Characterisation of cohesion, adhesion, and tackiness of lubricating greases using approach–retraction experiments, Tribology International 44 (10) (2011) 1127-1133.

DOI: 10.1016/j.triboint.2011.04.019

[8] J. Rong-Hua, Effects of the composition and fibrous texture of lithium soap grease on wear and friction, Tribology International 18 (2) (1985) 121-124.

DOI: 10.1016/0301-679x(85)90053-2

[9] S. Friberg, L. Rydhag and P. Atterby, Analytical methods for the estimation of the influence of corrosion inhibitors on the properties of lithium soap greases, Tribology 15 (4) (1970) 306.

DOI: 10.1016/0041-2678(70)90007-2

[10] R.O. Buttlar, R.E. Centley, NLGI Spokesman, Quantitative infrared spectroscopy studies of lithium-soap lubricating greases, Wear 14 (2) (1969) 149-150.

DOI: 10.1016/0043-1648(69)90416-5

[11] M.J. Vold, Y. Uzu, R.F. Bils, New insight into the relationship between phase behaviour, colloidal structure, and some of the rheological properties of lithium stearate greases, Tribology 2(3) (1969) 196.

DOI: 10.1016/s0041-2678(69)80158-2

[12] R. Rakić, Z. Rakić, The influence of the metal working fluids on machine tool failures, Wear 252 (5–6) (2002) 438-444.

DOI: 10.1016/s0043-1648(01)00890-0

[13] K. Sutherland, Machinery and processing: Managing cutting fluids used in metal working, Filtration & Separation 45 (7) 2008 20-23.

DOI: 10.1016/s0015-1882(08)70257-x

[14] P.S. Thorne, N. L Sprince, Metal Working Fluids, In Textbook of Clinical Occupational and Environmental Medicine (Second Edition), Edinburgh, 2005, pp.1043-1054.

DOI: 10.1016/b978-0-7216-8974-6.50047-6

[15] A.G. Mamalis, N.M. Vaxevanidis, A. Szalay, Cold rolling of multi-layer explosively cladded strips, International Journal of Machine Tools and Manufacture 36 (9) (1996) 1033-1044.

DOI: 10.1016/0890-6955(95)00105-0

[16] I. Tsiafis, G. Petropoulos, N. Vaxevanidis, A. Korlos, Machining quality through '3R's' oriented management of cutting fluids, Proceedings of the 4th International Conference Standardization, protypes and quality: A means of Balkan Countries, collaboration, Thessaloniki, Greece, 2007: 233-242.

[17] N.M. Vaxevanidis, N. Galanis, P. Dašić, N. Fountas, Production routes towards clean cutting: Dry, hard and high speed machining, in: Proceedings of the 10th International Conference Research and Development in Mechanical Industry (RaDMI-2010), Donji Milanovac, Serbia, 2010: 11-18.