Modeling and Experimental Research Regarding the Temperature Distribution along Curved Cutting Edges

Article Preview

Abstract:

The curved cutting edge determines a variable chip thickness that leads to various may energetically load along the cutting edge. For twist drill with curved cutting edges, the machining speed variation along the major cutting edge is significant. The points belong to the drills periphery work with an increased machining speed. The thick of the detached chip by these cutting zones downwards to the periphery, versus the thick corresponding to the zones at the drills axis, may leads, in some conditions, to the evenness of the energetically load along the cutting edge, with direct influence regarding the cutting tools wearing mechanism. In this paper are presented modeling with finite elements developed in the Ansys Workbench environment, regarding the energetically load and the temperature state along the cutting edge with variable working angle, characteristic for twist drills with curved cutting edges. The modeling was made comparative with the drill with straight lined cutting edges, for the same working conditions. In the same time, presents an experimental record of an actual process. It was recorded the temperature along the cutting edge with a variable working angle in a turning process with transversal feed. There are presented results of the finite element modeling and of the experiment that simulated the cutting process at drilling. The experimental results of the finite element modeling confirm the trend for temperature evenness along the cutting edge with variable working angle regarding the drills with straight-line cutting edge.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

259-264

Citation:

Online since:

October 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] R. Hervey, N. Cook, Thermal parameters in drill tool life, ASME paper, 15 (1965).

Google Scholar

[2] J.S. Agapiou, D.A. Stephenson, Analytical and experimental studies of drill temperatures, Journal of Engineering for Industry, 116 (1994), 54-60.

DOI: 10.1115/1.2901809

Google Scholar

[3] E. Bagci, B. Ozcelik, Finite element and experimental investigation of temperature changes on a twist drill in sequential dry drilling, International Journal of Advanced Manufacturing Technology, 28 (2006), 680–687.

DOI: 10.1007/s00170-004-2417-8

Google Scholar

[4] W. Mieszczak, K. Lis, FEM Temperature Modelling in Drilling Process, Proceedings of the 14th International Research/Expert Conference Trends in the Development of Machinery and Associated Technology, (2010), 33-36.

Google Scholar

[5] P. Roud, J. Sklenička, P. Kožmín, Using FEM in prediction of chip shape and cutting force when drilling materials with difficult machinability, Advances in Manufacturing Science and Technology, 35 (2011), 19-30.

Google Scholar

[6] R. Muhammad, N. Ahmed, Y.M. Shariff, V.V. Silberschmidt, Effect of cutting conditions on temperature generated in drilling process: a FEA approach, Advanced Materials Research, 223 (2011), 240-246.

DOI: 10.4028/www.scientific.net/amr.223.240

Google Scholar

[7] M. Bono, J. Ni, The location of the maximum temperature on the cutting edges of a drill, International Journal of Machine Tools & Manufacture, 46 (2006), 901–907.

DOI: 10.1016/j.ijmachtools.2005.04.020

Google Scholar

[8] I.I. Semencenko, V.M. Matiuşin, G.N. Saharov, Proektirovanie metallorejuşcih instrumentov, Gosudarstvennoe naucino-tehnicescoe izdatelistvo maşinostroitelinoi literaturî, Moskva, (1962).

Google Scholar