Identification of Friction Characteristics and Flow Stress of 0.45% Carbon Steel during Cutting Process

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Abstract:

Nowadays, numerical simulation technique is used to predict machining states such as cutting forces, stresses and temperature distribution. However, it is difficult to simultaneously estimate the stress-strain relationship of the workpiece and friction characteristics between tool-chips during cutting process. The aim of this study is to propose a new method to identify friction characteristics and flow stress of 0.45% carbon steel for FEM simulation during cutting process. Shear friction equation had been applied to estimate the friction characteristics and the Johnson-Cook (JC) constitutive equation work flow stress model was considered as a function of strain, strain rate and temperature to determine characteristics of workpiece flow stress. As a result, friction characteristics and flow stress of 0.45% carbon steel during cutting process had been estimated applying this proposed method.

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402-405

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April 2015

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© 2015 Trans Tech Publications Ltd. All Rights Reserved

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