Influence of Process Parameters and Geometry of the Spraying Nozzle on the Properties of Titanium Deposits Obtained in Wire Arc Spraying

Article Preview

Abstract:

Influence of the process parameters and geometry of the spraying nozzle on the properties of titanium deposits obtained in wire arc spraying. Wire arc spraying is a process in which through minor modifications of the spray parameters, they can have a major impact on the coatings properties. In this paper there is presented a study on the influence of process parameters and fluid dynamics of the atomization gas on the properties of titanium deposits (14T - 99.9% Ti). For this there were used three different frontal spraying nozzles, having different geometries, and were varied the spraying gas pressure and the electrical current on three levels. There were evaluated the particles velocity, coating density, chemical composition and characteristic interface between deposition and substrate. Obviously, the high speed of the atomization gas determinate the improving of all properties, but in the same time increased the oxide content in the layer. However, the oxidation can be drastically reduced if the melting and atomization of the wire droplets is produced at the point of formation of the electric arc, and the spraying jet is designed to constrain the electric arc. The assessment of deposits adherence allowed the observation of process parameters that contribute to its improvement.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

211-216

Citation:

Online since:

July 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] A. Pourmousa, J. Mostaghimi, A. Abedini, and S. Chandra, Particle Size Distribution in a Wire-Arc Spraying System, J. Therm. Spray Technol., 2005, 14(4), pp.502-510.

DOI: 10.1361/105996305x76522

Google Scholar

[2] St.L. Toma, C. Bejinariu, D.A. Gheorghiu, and C. Baciu -The improvement of the physical and mechanical properties of steel deposits obtained by thermal spraying in electric arc - Advanced Materials Research, Proceedings of ISCS13, Vol. 814 (2013).

DOI: 10.4028/www.scientific.net/amr.814.173

Google Scholar

[3] A. Newbery, P. Grant, and R. Neiser, The Velocity and Temperature of Steel Droplets During Electric Arc Spraying, Surf. Coat. Technol., 2005, 195(1), pp.91-101.

DOI: 10.1016/j.surfcoat.2004.12.035

Google Scholar

[4] J. Wilden, J.P. Bergmann, S. Jahn, S. Knapp, F. van Rodijnen, and G. Fischer, Investigation About the Chrome Steel Wire Arc Spray Process and the Resulting Coating Properties, J. Therm. Spray Technol., 2007, 16(5-6), pp.759-767.

DOI: 10.1007/s11666-007-9114-8

Google Scholar

[5] T. Watanabe, X. Wang, E. Pfender, and J. Heberlein, Correlations Between Electrode Phenomena and Coating Properties in Wire Arc Spraying, Thin Solid Films, 1998, 316(1-2), pp.169-173.

DOI: 10.1016/s0040-6090(98)00409-x

Google Scholar

[6] St.L. Toma, D.A. Gheorghiu, S. Radu, and C. Bejinariu, - The influence of the diffusion on adherence of the 60t deposits obtained through thermal spraying in electric arc, Applied Mechanics and Materials, Proceedings of IMaNE, Vol. 371 (2013).

DOI: 10.4028/www.scientific.net/amm.371.270

Google Scholar

[7] A.L. Johnston, A.C. Hall, and J.F. McCloskey, Effect of Process Inputs on Coating Properties in the Twin-Wire Arc Zinc Process,J. Therm. Spray Technol., 2013, 22(6), pp.856-863.

DOI: 10.1007/s11666-013-9949-0

Google Scholar

[8] D. Hale, W. Swank, and D. Haggard, In-Flight Particle Measurements of Twin Wire Electric Arc Sprayed Aluminum, J. Therm. Spray Technol., 1998, 7(1), pp.58-63.

DOI: 10.1007/s11666-006-5004-8

Google Scholar

[9] Quality Designed Twin Wire Arc Spraying of Aluminum Bores J. Konig, M. Lahres, and Oliver Methner, J. Therm. Spray Technol., 2015, 24(1-2), pp.63-74.

DOI: 10.1007/s11666-014-0170-6

Google Scholar

[10] St. L. Toma, The influence of jet gas temperature on the characteristics of steel coating obtained by wire arc spraying, Surface & Coatings Technology, Vol 220 (2013), pag. 261–265.

DOI: 10.1016/j.surfcoat.2012.12.006

Google Scholar

[11] P.L. Fauchais, J.V.R. Heberlein, and M.I. Boulos, Gas Flow- Particle Interaction, Thermal Spray Fundamentals, Springer, New York, 2014, pp.113-226.

DOI: 10.1007/978-0-387-68991-3_4

Google Scholar

[12] M. Malek, A. Hafiz, H.S. Nor, K.A. Sunhaji, and B.S. Noriyati, Critical Process and Performance Parameters of Thermal Arc Spray Coating, Int. J. Mater. Eng. Innov., 2014, 5(1), pp.12-27.

Google Scholar

[13] A. Pourmousa, J. Mostaghimi, A. Abedini, and S. Chandra, Particle Size Distribution in a Wire-Arc Spraying System, J. Therm. Spray Technol., 2005, 14(4), pp.502-510.

DOI: 10.1361/105996305x76522

Google Scholar

[14] H. -D. Steffens, Z. Babiak, and M. Wewel, IEEE Trans. Plasma Sci. 18 (6) (1989), 974.

Google Scholar

[15] M. Abdulgader, The Correlation Between the Coating Quality and the Moving Direction of the Twin Wire Arc Spraying Gun, J. Therm. Spray Technol., 2010, 19(1-2), pp.409-421.

DOI: 10.1007/s11666-009-9452-9

Google Scholar

[16] H.L. Liao, Y.L. Zhu, R. Bolot, C. Coddet, and S.N. Ma, Size Distribution of Particles from Individual Wires and the Effects of Nozzle Geometry in Twin Wire Arc Spraying, Surf. Coat. Technol., 2005, 200(7), pp.2123-2130.

DOI: 10.1016/j.surfcoat.2004.12.025

Google Scholar

[17] M.M. Matz and M. Aumiller, Practical Comparison of Cylindrical Nozzle and De Laval Nozzle for Wire Arc Spraying J. Therm. Spray Technol., 2014, 23(1-2), pp.1470-1477.

DOI: 10.1007/s11666-014-0156-4

Google Scholar

[18] S.L. Toma, C. Bejinariu, R. Baciu, and S. Radu, The Effect of Frontal Nozzle Geometry and Gas Pressure on the Steel Coating Properties Obtained by Wire Arc Spraying, Surf. Coat. Technol., 2013, 220, pp.266-270.

DOI: 10.1016/j.surfcoat.2012.11.011

Google Scholar

[19] Tillmann W., Abdulgader M., Anjami N., and Hagen L., Studying the Effect of the Air-Cap Configuration in Twin-Wire Arc-Spraying Process on the Obtained FlowCharacteristics Using Design of Experiment Oriented Fluid Simulation, J. Therm. Spray Technol., 2015, 24(1-2), pp.46-54.

DOI: 10.1007/s11666-014-0183-1

Google Scholar

[20] N.A. Hussary and J.V.R. Herberlein, Atomization and Particle-Jet Interactions in the Wire-Arc Spraying Process, J. Therm. Spray Technol., 2001, 10(4), pp.604-610.

DOI: 10.1361/105996301770349123

Google Scholar

[21] Technical Data Buletin Praxair & Tafa (2010) File 1. 9. 1. 2 – 14T (K10320).

Google Scholar