Paper Titles

Test Research on the Surface Residual Stress of Dimensional Ultrasonic Vibration Grinding for Al₂O₃/ZrO_2(n)
p.78

Study of Latex Migration Mechanism during Coating Consolidation
p.83

Study on Volatile Substances of Different Provenances Teak(Tectona Grandis L.f) Wood by TGA
p.88

Preparation of Magnetic Expanded Graphite by Sol-Gel Method and its Electromagnetic Properties
p.93

Preparation and Performance of TiC Whisker Toughening Alumina Ceramic Cutting Tool Composite
p.98

The Effect of Plasma Treatment on the Performance of Poly(lactide-Co-Glycolide) Fiber
p.103

Study on the Relationship between Tensile Sample Lamination and Inner Quality of Q345 Slabs
p.107

Study on Efficiency-Reinforcement Design Methods for Elastomeric Hydraulic Reciprocating Sealing
p.113

Researches on the Properties of Stearate-Carboxymethyl Konjac Glucomannan Ester Prepared by Microwave Method
p.117

HomeAdvanced Materials ResearchAdvanced Materials Research Vols. 295-297Preparation and Performance of TiC Whisker...

Preparation and Performance of TiC Whisker Toughening Alumina Ceramic Cutting Tool Composite

Article Preview

Abstract:

A TiC whisker toughening Al₂O₃-based ceramic cutting tool composite named ATW30 was developed by a two-step in situ synthesis technology. The fracture toughness, flexure strength and Vickers hardness of the composite were 7.63MPa•m^1/2, 800MPa and 19.5GPa, respectively. Compared to a (W, Ti)C particle strengthening Al₂O₃-based ceramic cutting tool composite named SG4, ATW30 was with lower flexure strength and Vickers hardness but much higher flexure strength, and therefore obviously higher wear resistance at either lower or higher cutting speed. The dominant wear mechanism on the flank face of ATW30 is abrasive wear at lower cutting speed and adhesive wear at higher cutting speed. Because of the appearance of the adhesive wear, the wear resistance of ATW30 at higher cutting speed is lower than that of itself at lower cutting speed.

You might also be interested in these eBooks

Manufacturing Science and Technology, AEMT2011

Info:

Periodical:

Advanced Materials Research (Volumes 295-297)

Pages:

98-102

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.295-297.98

Citation:

Cite this paper

Online since:

July 2011

Authors:

Jun Sheng Jiang, Chang Chun Wang, Bing Qiang Liu, Chuan Zhen Huang

Keywords:

Al₂O₃, Cutting Tool Composite, In Situ Synthesis, TiC Whisker, Wear Mechanism

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] C.H. Xu, Preparation and performance of an advanced multiphase composite ceramic material, J. Eur. Ceram. Soc. 25 (2005) 605-611.

[2] A.S. Kumar, A.R. Durai, T. Sornakumar, Development of alumina–ceria ceramic composite cutting tool, Int. J. Refract. Met. H. 22 (2004) 17–20

DOI: 10.1016/j.ijrmhm.2003.10.005

[3] S. Lo Casto, E. Lo Valvo, E. Lucchini, S. Maschio, M. Piacentini, V.F. Ruisi, Ceramic materials wear mechanisms when cutting nickel-based alloys, Wear 225-229 (1999) 227-233

DOI: 10.1016/s0043-1648(98)00360-3

[4] M.K. Young, T.K. Won, W.K. Young, Development of Al2O3–SiC composite tool for machining application, Ceram. Int. 30 (2004) 2081-2086.

[5] J. Vleugels, O. Van Der Biest, Chemical wear mechanisms of innovative ceramic cutting tools in the machining of steel, Wear 225-229 (1999) 285-294

DOI: 10.1016/s0043-1648(98)00362-7

[6] C.Z. Huang, X. Ai, Development of advanced composite ceramic tool material, Mater. Res. Bull. 31 (1996) 951-956.

[7] J. Zhao, J.X. Deng, J.H. Zhang, X. Ai, Failure mechanisms of a whisker-reinforced ceramic tool when machining nickel-based alloys, Wear 208 (1997) 220-225

DOI: 10.1016/s0043-1648(96)07476-5

[8] J.X. Deng, L.L. Liu, J.H. Liu, J.L. Zhao, X.F. Yang, Failure mechanisms of TiB2 particle and SiC whisker reinforced Al2O3 ceramic cutting tools when machining nickel-based alloys, Int. J. Refract. Met. H. 45 (2005) 1393-1401.

DOI: 10.1016/j.ijmachtools.2005.01.033

[9] D. Jianxin, A. Xing, Wear behavior and mechanisms of aluminabased ceramic tools in machining of ferrous and non-ferrous alloys, Tribol. Int. 30 (11) (1988) 807–813.

DOI: 10.1016/s0301-679x(97)00062-5

[10] S. Novak, M. Kalin, T. Kosmac, Chemical aspects of wear of alumina ceramics, Wear. 250 (2001) 318–321.

DOI: 10.1016/s0043-1648(01)00597-x

[11] S. Lo Casto, E. Lo Valvo, E. Lucchini, S. Maschio, M. Piacentini, V. F. Ruisi, Chemical wear mechanisms of innovative ceramic cutting tools in the machining of steel, Wear. 225-229 (1999) 227–233.

DOI: 10.1016/s0043-1648(98)00360-3

[12] B.Q. Liu, C.Z. Huang, X.Y. Lu, M.L, Gu, H.L, Liu, In-situ Growth of TiC Whiskers in Al2O3 Matrix for Ceramic Machine Tools, Ceram. Int. 33(2007) 1475-1580.

DOI: 10.1016/j.ceramint.2006.05.015

[13] B.Q. Liu, C.Z. Huang, M.L. Gu, H.T. Zhu, H.L. Liu, Preparation and mechanical properties of in-situ growth TiC whiskers toughening Al2O3 ceramic matrix composite, Mater. Sci. Eng. A. 460-461 (2007) 146-148.

DOI: 10.1016/j.msea.2007.01.009

[14] B.Q. Liu, C.Z. Huang, H.L. Liu, X.W. Chong, Development of Whisker Toughening Ceramic Cutting Tool Composite by in Situ Synthesis Technology, Key Eng. Mater. 431-432 (2010) 201-204.

DOI: 10.4028/www.scientific.net/kem.431-432.201

[15] Z.Q. Liu, X. Ai, Developing state of high speed cutting tools, Tool Eng. 35 (2001) 3-8. (In Chinese)

[16] A. Senthil Kumar, A. Raja Durai, T. Sornakumar, Machinability of hardened steel using alumina based ceramic cutting tools, Int. J. Refract. Met. H. 21 (2003) 109-117.

DOI: 10.1016/s0263-4368(03)00004-0