Finite Element Modelling in Ultrasonic Sheet Metal Forming

Yusof Daud; Margaret Lucas; Khairur Rijal Jamaludin

doi:10.4028/www.scientific.net/AMR.445.3

Paper Titles

Preface and Organizing Committee

Finite Element Modelling in Ultrasonic Sheet Metal Forming
p.3

Detecting Impact Damages in an Aramid/Glass Fiber Reinforced Hybrid Composite with Micro Tomography
p.9

An Investigation into Hydroforming of an X-Shape Pipe Connection
p.15

Multiobjective Optimization of Milling Tool Geometry for Chatter Suppression and Productivity Improvement
p.21

A Case Study on Quality and Productivity Optimization in Electric Discharge Machining (EDM)
p.27

Experimental Investigation of the Rubber-Filled Tubes in the Tube Inversion Process
p.33

Investigation of Weld Line Movement in Tailor Welded Blank Forming
p.39

Shape Evolution of Pinholes in Bloom with Multi-Scale Finite Element Technique
p.45

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Finite Element Modelling in Ultrasonic Sheet Metal Forming

Abstract:

Finite element (FE) model of die necking process of an aluminium hollow thin cylinder has been developed. The input parameters of material properties and coefficient of friction, µ for the model have been deducted from our previous experimental study. Later the models have been validated against experimental data as reported in the previous studies. For the die necking process, the FE model has successfully to predict how much the original diameter of the aluminium hollow cylinder can be maximised necked with and without applying ultrasonic vibration. FE models showed that the application of ultrasonic vibration during the necking process has reduced buckling of the cylinder body if compared to the necking process without ultrasonic. The benefit of applying ultrasonic vibration in sheet metal forming process has been related to the reduction of interface friction between die and specimen.

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Periodical:

Advanced Materials Research (Volume 445)

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3-8

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.445.3

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Online since:

January 2012

Authors:

Yusof Daud, Margaret Lucas, Khairur Rijal Jamaludin

Keywords:

Aluminum (Al), Die Necking, Finite Element Modeling (FEM), Friction

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