Three-Dimensional Modeling of Machining Processes

Abstract:

Despite of the efforts focused on the improvement of simulation of machining processes, this problem remains still open. In the case of metal cutting, 2D (two dimensional) modeling has been extensively used for decades in the prediction of difficult to measure variables in metal cutting. Although more complex 3D (three dimensional) approaches have been carried out they have still high computational cost. On the other hand long fiber reinforced composites are extensively used in industry; however the numerical modeling of composite cutting is still poorly developed, and mainly focused on 2D approach. Two dimensional approaches imply some simplifying hypotheses and limitations those could influence the results obtained from the analysis. This paper focuses on phenomena involved during cutting of metals and composite those should modeled using three dimensional approaches.

• Periodical: Advanced Materials Research (Volume 498)
• Pages: 255-260
• DOI: https://doi.org/10.4028/www.scientific.net/AMR.498.255
• Online since: April 2012
• Authors: María Henar Miguélez, C. Santiuste, José Díaz, X. Soldani, José Luis Cantero
• Keywords: 3D Modeling, Composite Cutting, Metal Cutting

References

[1] A. Molinari, R. Cheriguene and H. Miguelez: Int. J. Mech. Sci. Vol. 53 (2011), p.183.

[2] T.H.C. Childs: Wear, 260(3) (2006) p.310.

[3] A.M. Sánchez, I.M. Gozález-Farias, X. Soldani and H. Miguélez: Int. J. Adv. Manuf. Technol. Vol. 54 (2011), p.21.

[4] U.S. Dixit, S.N. Joshi and J.P. Davim: Mat. &Des. 32 (2011), p.3655.

[5] H. Miguélez, R. Zaera, A. Molinari, R. Cheriguene and A. Rusinek: J. Therm. Stresses, Vol. 32 (3) (2009), p.269.

[6] A. Muñoz-Sánchez, J.A. Canteli, J.L. Cantero and M.H. Miguélez: Simul. Model. Pract. Theory. Vol. 19 (2011), p.872.

[7] C. Fischer: Int. J. Mach. and Mach. of Mat. Vol. 6 (2009), p.35.

[8] F. Girot, L. N. López de Lacalle, A. Lamikiz, D. Iliescu and M.E. Gutiérrez: Machinability Aspects of Polymer MatrixComposites in Machining Composites Materials, Wiley& Sons, New York (USA), (2009).

[9] C. Santiuste, E. Barbero and H. Miguélez: J. Reinf. Plast. Compos. Vol. 30(1) (2011), p.3.

[10] D. Nayak, N. Bhatnagar and P. Mahajan: Mach. Sci. and Tech. 9 (2005), p.503.

[11] C. Santiuste, X. Soldani and H. Miguélez: Compos. Struct. Vol. 92 (2010), p.691.

[12] C. Santiuste, H. Miguélez and X. Soldani: Compos. Struct. Vol. 93 (2011), p.2706.

[13] X. Soldani, C. Santiuste, A. Muñoz-Sánchez and M.H. Miguélez: Compos. Pt. A-Appl. Sci. Manuf. Vol. 42 (2011), p.1205.

[14] G.R. Johnson and W.H. Cook, in: A constitutive model and data for metals subjected to large strains, high strain rate and temperature, Proceedings of the 390 International Symposium of Ballistics, (1983).

[15] Hibbit, Karlsson and Sorensen: ABAQUS user's manual v. 6. 4-1(ABAQUS Inc., Rhode Island 2003).

[16] Z. Hashin: J Appl. Mech. Vol. 47(2) (1980), p.329.

[17] J. P Hou, N. Petrinic, C Ruiz and S.R. Hallett: Compos Sci Tech. Vol. 60 (2) (2000), p.273.

[18] F. Chang and K.J. Chang: Mater. Vol. 21 (1987), p.834.

[19] C. Santiuste, S. Sanchez Saez and E. Barbero: Compos. Struct. Vol. 92 (2010), p.2406.

[20] D. Iliescu, D. Gehin, I. Iordanoff, F. Girot and M.E. Gutiérrez: Comp. Sci. Tech. Vol. 70 (1)(2009), p.73.