Hot Corrosion Studies of HVOF-Sprayed Cr3C2-NiCr Coating on 310S Stainless Steel in an Actual Environment of a Coal Fired Boiler

Article Preview

Abstract:

The present investigation is an attempt to evaluate the hot corrosion behaviour of high velocity-oxy fuel (HVOF) sprayed Cr3C2-25 % NiCr coating on 310S stainless steel in an actual industrial environment of a coal fired boiler. The cyclic studies were performed in the super heater zone of a coal-fired boiler where the temperature was around 700±100C. Experiments were carried out for 3 cycles each of 500 hours duration followed by 1 hour cooling in air till room temperature. X-ray diffraction (XRD) analysis and field emission scanning electron microscope (FESEM, FEI, Quanta 200F Company) with EDAX Genesis software attachment were used to analyse the oxidation-erosion products. The Cr3C2-25wt% NiCr coated specimen showed good adherence to the 310S SS substrate with negligible microspalling of the scales. The Cr3C2-25wt % NiCr coating deposited on 310S stainless steel imparted better hot corrosion resistance than the uncoated one in the given environment.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

483-487

Citation:

Online since:

November 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] N. Priyantha, P. Jayaweera, A. Sanjurjo, K. Lau, F. Lu, K. Krist, Corrosion-resistant metallic coatings for applications in highly aggressive environments Surf. Coat. Technol. 163–164 (2003) 31–36.

DOI: 10.1016/s0257-8972(02)00590-x

Google Scholar

[2] Manpreet Kaur., Harpreet singh., Satya prakash, Surface engineering analysis of detonation-gun sprayed Cr3C2-NiCr coating under high-temperature oxidation and oxidation–erosion environments, Surf. Coat. Technol. 206 (2011) 530-541.

DOI: 10.1016/j.surfcoat.2011.07.077

Google Scholar

[3] Buta Singh Sidhu, S. Prakash, "Studies on the behaviour of stellite-6 as plasma sprayed and laser remelted coatings in molten salt environment at 9000C under cyclic conditions" Journal of Materials Processing Technology 172 (2006) 52–63.

DOI: 10.1016/j.jmatprotec.2005.08.018

Google Scholar

[4] S. Collins, Biomass-fired plants face down near-term challenges, Power137 (1993) 51–53.

Google Scholar

[5] H.P. Nielsen, K. Dam-Johansen, L.L. Baxter, Progress in Energy and Combustion Science 26 (2000) 283-298.

Google Scholar

[6] B. Q. wang, Effect of alkali chlorides on erosion-corrosion of cooled mild steel and Cr3C2-NiCr coating, wear 199 (1996) 268-274.

DOI: 10.1016/0043-1648(96)07222-5

Google Scholar

[7] B. Wang, Erosion-corrosion of thermal sprayed coatings in FBC boilers, Wear 199 (1996) 24-32.

DOI: 10.1016/0043-1648(96)06972-4

Google Scholar

[8] S. Kamal, R. Jayaganthan , S. Prakash, Evaluation of cyclic hot corrosion behaviour of detonation gun sprayed Cr3C2–25%NiCr coatings on nickel- and iron-based superalloys Surface and Coatings Technology, 203, (2009), 1004-1013.

DOI: 10.1016/j.surfcoat.2008.09.031

Google Scholar

[9] S. Kamal, R. Jayaganthan , S. Prakash, High temperature oxidation studies of detonation-gun-sprayed Cr3C2–NiCr coating on Fe- and Ni-based superalloys in air under cyclic condition at 9000C, Journal of Alloys and Compounds 472 (2009) 378–389.

DOI: 10.1016/j.jallcom.2008.04.087

Google Scholar

[10] Manpreet Kaur, Harpreet Singh, Satya Prakash, High-Temperature corrosion studies of HVOF sprayed Cr3C2-NiCr coating on SAE 347H boiler steel, Journal of Thermal Spray Technology, 18(4) (2008) 619-631.

DOI: 10.1007/s11666-009-9371-9

Google Scholar

[11] M.H. Staia, T. Valente, C. Bartuli, D.B. Lewis, C.P. Constable, A. Roman, J. Lesage, D. Chicot, and G. Mesmacque, Part II: Tribological Performance of Cr3C2-25%NiCr Reactive Plasma Sprayed Coatings Deposited At Different Pressures, Surf. Coat. Technol., 146-147 (2001) 563-570.

DOI: 10.1016/s0257-8972(01)01438-4

Google Scholar

[12] B. S. Sidhu, D. Puri, S. Prakash, Mechanical and metallurgical properties of plasma sprayed and laser remelted Ni3Al coatings on boiler tube steels, materials Science and Engineering A, 368 (2004) 149-158.

DOI: 10.1016/j.msea.2003.10.281

Google Scholar

[13] D. Wang, "Corrosion Behaviour of Chromized and/ or Aluminized 21/4Cr-1Mo Steel in medium-BTU Coal Gasifier Environments," Surf. Coat. Technol., 36 (1988) 49-60.

DOI: 10.1016/0257-8972(88)90135-1

Google Scholar