Design and Analysis of the Low-Speed Hydraulic Control System of 3.15MN Forging Press

Abstract:

A low speed hydraulic control system applying to 3.15MN forging press isdesigned for isothermal forging processes. Based on the hydraulic theory andthe system structure, both the mathematical model and the simulation model ofthe hydraulic press are established with its features discussed. PID controlmethod is adopted and genetic algorithm is used to automatically tune theparameters of the controller to deal with nonlinearity and time-variant of thecontrolled plant. Co-simulation of the control system and hydraulic system isestablished to verify the feasibility of the design. It is proved by anisothermal forging of a turbine disc that the system has good performances andcan achieve an ultra speed control in the end.

• Periodical: Advanced Materials Research (Volumes 690-693)
• Pages: 2210-2217
• DOI: https://doi.org/10.4028/www.scientific.net/AMR.690-693.2210
• Online since: May 2013
• Authors: Yi Bo Li, Ming Hui Huang, Qing Pan, Min Chen
• Keywords: Co-Simulation, Genetic Algorithm (GA), Isothermal Forging, PID, Speed Control

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