Hot Stamping and Blank Designing for a Vehicle Bumper Using Ultra High Strength Steel (UHSS)

Article Preview

Abstract:

Full-scaled hot stamping dies were designed for a vehicle bumper, based on evaluation of cooling system by FE simulation and the temperature variation assessment by analytical model. The blank shape was gained using inverse algorithm and well-designed according to production practice. Experiments were conducted to verify the reliability of both the die and blank design, as well as tests for microstructure and mechanical properties of the hot-stamped part. Results show that, CAE analysis provides a robust support for hot stamping die and blank design; Position stability of hot blank is greatly improved during robotic transport process after shape designing; Metallographic analysis demonstrates the hot-stamped bumper obtained a fully martensitic microstructure, its tensile strength is about 1550 MPa, microhardness is 47.5 HRC, and the elongation is up to 6%.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 690-693)

Pages:

2240-2244

Citation:

Online since:

May 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] H. Karbasian, A.E. Tekkaya, J. Matrt. Process. Tech., 210 (2010) 2103–2118.

Google Scholar

[2] M. Merklein, J. Lechler, M. Geiger, CIRP Ann-Manuf. Techn., 55 (2006) 229-232.

Google Scholar

[3] M. Merklein, J. Lechler, J. Matrt. Process. Tech., 177 (2006) 452–455.

Google Scholar

[4] Mori K, Maki S, Tanaka Y, Annals of the CIRP, 54 (2005) 209–212.

Google Scholar

[5] Bakri Abdul Hay, Brahim Bourouga,Christine Dessain, Int.J. Mater.Form., 3 (2010)147-163.

Google Scholar

[6] C. Wang, Y. S. Zhang, X. W. Tian,et al, Sci China Tech. Sci., 55 (2012) 1852-1857.

Google Scholar

[7] H. Hoffmann, H. So1, H. Steinbeiss, Annals of the CIRP, 56 (2007) 269 -272.

Google Scholar

[8] Z.X. Gui, Y.S. Zhang, Z.J. Wang, Foming& stamping technology, 37 (2012) 193-197, In Chinese.

Google Scholar

[9] B. Abdulhay, B. Bourouga, C. Dessain, Appl. Therm. Eng., 31(2011) 674-685.

Google Scholar

[10] X. W. Tian, Y. S. Zhang, J. Li, Tribol. Lett., 45 (2012) 489-495.

Google Scholar