A High Resolution Surface Model for the Simulation of Honing Processes

Raffael Joliet; Michael Kansteiner

doi:10.4028/www.scientific.net/AMR.769.69

Paper Titles

Development of a Self-Learning, Automatic Parameterisation of an Aerodynamic Part Feeding System
p.34

Planning and Simulation of High-Voltage Energy Storage Assembly for Automotive Industry - from Scalable Product Concepts via Assembly Planning and Material Flow Simulation through to Web-Based Assembly Information
p.42

Micromachining of CP-Titanium on a Desktop Machine - Study on Bottom Surface Quality in Micro End Milling
p.53

Influence of Solid Contaminants in Metal Working Fluids on the Grinding Process
p.61

A High Resolution Surface Model for the Simulation of Honing Processes
p.69

Waterjet Turning of Titanium Alloys
p.77

A New Method for the Preparation of Cutting Edges via Grinding
p.85

Hot Machining: Utilisation of the Forging Heat for Efficient Turning at Elevated Temperatures
p.93

Numerical Investigations on Cutting of Dual-Phase Sheet Steel with an Emphasis on Material Damage at the Cut Edge
p.101

HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 769A High Resolution Surface Model for the Simulation...

A High Resolution Surface Model for the Simulation of Honing Processes

Abstract:

The demand for highly resistant surfaces is driven by the requirement for resource efficiency and rising environmental concerns. Finishing processes like long-stroke honing for the machining of boreholes of chuck components make it possible to create surfaces with favourable tribological properties. Since variations of process parameter values have complex effects on the resulting workpiece topography and its characteristic values, many experiments might be necessary to achieve certain properties. To avoid this, a simulation-based approach has been developed that relies on a high resolution model of the tool and the workpiece. For its calibration and validation, systematic investigations of a honing process and the machining parameter values have been conducted, and the measured surfaces are compared to the computed workpiece topographies.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Advanced Materials Research (Volume 769)

Pages:

69-76

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.769.69

Citation:

Cite this paper

Online since:

September 2013

Authors:

Raffael Joliet, Michael Kansteiner

Keywords:

Honing, Modeling, Simulation

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

References

[1] K.U. Paffrath, Untersuchungen zum kraftgeregelten Langhubhonen auf multifunktionalen Bearbeitungszentren, Dissertation TU Dortmund, Vulkan Verlag, Essen, 2010.

Google Scholar

[2] F. Klocke, Modellierung und Simulation von Schleifprozessen, in: K. Werner, F. Klocke, E. Brinksmeier (Eds.), 1st European Conference on Grinding, Fortschritt-Berichte VDI, VDI Verlag, Düsseldorf, 2003, p.8.1-8.27.

Google Scholar

[3] E. Brinksmeier, J.C. Aurich, E. Govekar, C. Heinzel, H.-W. Hoffmeister, F. Klocke, J. Peters, R. Rentsch, D.J. Stephenson, E. Uhlmann, K. Weinert, M. Wittmann, Advances in modeling and simulation of grinding processes, CIRP Annals - Manufacturing Technology 55 no. 2 (2006) 667-696.

DOI: 10.1016/j.cirp.2006.10.003

Google Scholar

[4] B. Goeldel, M. El Mansori, D. Dumur, Macroscopic simulation of the liner honing process, CIRP Annals - Manufacturing Technology 61 no. 1 (2012) 319-322.

DOI: 10.1016/j.cirp.2012.03.044

Google Scholar

[5] T. Weber, Modellbildung des Honens mit FEM, in: H.-K. Tönshoff; E. Westkämper (Eds.), Jahrbuch Schleifen, Honen, Läppen und Polieren, Vulkan Verlag, Essen, 2000, pp.432-439.

DOI: 10.1002/maco.19790301019

Google Scholar

[6] A. Spencer, A. Almqvist, R. Larsson, A numerical model to investigate the effect of honing angle on the hydrodynamic lubrication between a combustion engine piston ring and cylinder liner, Journal of Engineering Tribology 225 no. 7 (2011) 683-689.

DOI: 10.1177/1350650111403867

Google Scholar

[7] X. Ren, B. Kuhlenkötter, H. Müller, Simulation and verification of belt grinding with industrial robots, International Journal of Machine Tools and Manufacture 46 no. 7-8 (2006) 708-716.

DOI: 10.1016/j.ijmachtools.2005.07.033

Google Scholar

[8] S. Rausch, S. Odendahl, P. Kersting, D. Biermann, A. Zabel, Simulation-based prediction of process forces for grinding free-formed surfaces on machining centers. Procedia CIRP 4 (2012) 161-165.

DOI: 10.1016/j.procir.2012.10.029

Google Scholar

[9] D. Biermann, K. Marschalkowski, K.U. Paffrath, Development of a honing process for the combination machining of hardened axisymmetric parts, Production Engineering 4 no. 2-3 (2010) 147-155.

DOI: 10.1007/s11740-010-0223-8

Google Scholar