Application of Six Sigma Methodology in Production Organization

Article Preview

Abstract:

In the last years and also due to today's economic situation and crises in the world, each organization is looking for a continuous improvement of processes and business performance. The major task of each production organization or services is the saving of money, which is lost because of scrap, long cycle times, wrong process maps and inventory differences. The goal of this article is to describe the implementation of Six Sigma in a production organization focusing on the production of interior parts for the automotive industry. During the summer time, there was delamination between thermoplastic foil and plastic substrate, which caused increasing of scrap, additional substandard works as well as the risk of quality complaints from customer. Six Sigma and DMAIC cycle were used to find root causes and to implement permanent corrective actions to remove this kind of problem from production.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

87-94

Citation:

Online since:

September 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] E. Virčíková, M. Šolc, Integrované manažérske systémy, 2nd rev. ed., TU of Košice, Košice, 2012, 158 pp.

Google Scholar

[2] L. Girmanová et al., Nástroje a metódy manažérstva kvality, 1st ed., HF TU, Košice, 2009, 145 pp.

Google Scholar

[3] C. Gygi, Six Sigma for dummies, New Jersey, 2005, 344 pp.

Google Scholar

[4] A. Aruleswaran, Changing with Lean Six Sigma, Puchong, 2010, 144 pp.

Google Scholar

[5] M. Kasanická, Šesť princípov metódy Six Sigma, Kvalita. 18(4) (2010) 16-19.

Google Scholar

[6] M. Bujna, M. Prístavka, M. Burda, M. Žitňák, FMECA method analysis, Acta Technologica Agriculturae. 15(2) (2012) pp.29-32.

Google Scholar

[7] M. Bujna, M. Prístavka, M. Kotus, M. Žitňák, Safety audit in selected organization, Acta Technologica Agriculturae. 15(3) (2012) 57-60.

Google Scholar

[8] U. Kumar et al., Reliability and Six Sigma, Printed in USA, 2006, 385 pp.

Google Scholar

[9] M.J. Harry et al., Practitioner's guide to statistics and Lean Six Sigma for process improvements, New Jersey, 2010, 800 pp.

Google Scholar

[10] J.R. Persse, Process improvement essentials: CMMI, Six Sigma, and ISO 9001, Sebastopol, 2006, 334 pp.

Google Scholar

[11] T. McCarthy et al., The Six Sigma black belt handbook, New York, 2004, 589 pp.

Google Scholar

[12] M. Kadnár et al., The design and verification of experimental machine for real journal bearing testing, Technički vjestnik. 18(1) (2011) 95-98.

Google Scholar

[13] J. Rusnák, M. Kadnár, Aplikácia moderných automatizačných prostriedkov v skúšobnom stroji tribotestor, Acta Facultatis Technicae. 11(1) (2007) 145-152.

Google Scholar

[14] M. Kadnár, J. Rusnák, M. Kučera, Analýza kritických frekvencií pri skúškach na skúšobnom stroji Tribotestor, Acta Technologica Agriculturae. 10(3-4) (2007) 66-69.

Google Scholar