Advanced Materials Research Vol. 825

Abstract: Heap bio-leaching technology is extensively applied to recover metals from low-grade complex ores in the mining industry, particularly the copper sulfide ores. Understanding the effect of bio-leaching process on the pore structure of packed particle beds is important to enhance the percolation and leaching performances with respect to design and operation of heap leaching system. The porosity, pore size distribution and degree of pore connectivity are the three most important features correlated with fluid flow in heap leaching operation. In this study, a spiral X-ray CT scanner, combined with 3D imaging and analysis, was used to characterize the complex pore structure of the packed ore particle beds before and after bioleaching copper sulfide ores. The results indicate that the pore structure has temporal and spatial variations during bio-leaching process.

Abstract: The material treated in the industrial heap bioleaching plant at Escondida Mine includes sulfide, oxide and mixtures of run of mine ore (ROM) with 5% of total copper average grade. The design of the heap considers seven lifts of eighteen meters height each. Nowadays, the heap is being operated with ore loaded in the second and third lifts. The amount of acid required for the process can be increased by increasing the height of the heap and also by the characteristics of the ore. This effect can be attributed to the increase of contact time between ore and solution. The goal of this work was to assess the effect of using raffinate solution with elevated concentration of acid on a microbial culture obtained from process solutions. Reactor tests of culture grown in industrial raffinate solution were performed and DNA and RNA were extracted for qPCR and RT-qPCR analyses, respectively. A design of experiment (DOE) was considered to determine the number of replicates in order to assess the effect of two concentrations of sulfate (80 and 100 g/L) and two incubation temperatures (30 and 45 °C). In addition, analysis of the Most Probable Number (MPN) of iron and sulfur oxidizing organisms and oxidation tests were used to determine the microbial activity in the tests. The results obtained from the DOE showed that acid, temperature and the interaction of temperature and energy source had a significant effect on the microbial activity. Both iron and sulfur oxidizing activities decreased when acid was added at elevated concentration. By other hand, molecular analyses showed differences in levels of specific concentrations of microorganisms and the expression of 16S rRNA gene of the different species thriving in the culture tests.

Abstract: Low-grade, finely disseminated refractory sulfide gold ores associated with high arsenic are ubiquitous resources all over the world. Since heap bio-oxidation is an economic and promising biotechnology to recover gold, low grade, high organic carbon and arsenic bearing gold ores from Zhesang Mines in China were chosen for this purpose to study the key factors that would affect biooxidation. Pyrite and arsenopyrite (particle size 0.002-0.22 mm) were the main minerals from Mineral Liberation Analysis (MLA). Column biooxidation and cyanidation of mineral size < 10 mm were evaluated for its potential for gold extraction. Results showed that temperature was the main factor influencing sulfide oxidation. 58-67 % of sulfide was oxidized at 35-45°C after > 240 days of biooxidation with mixed mesophiles, while higher sulfide-S dissolution (77%) was obtained at 60°C. Sulfide-S fraction distribution revealed higher mineral decomposition, finer fractions and eventually higher sulfide oxidation at 60°C. Jarosite and scorodite were found from the residues at 60°C by SEM and EDX, which implies higher temperature accelerated arsenic precipitation. No elemental sulfur was detected during the biooxidation at 35-60°C. After bio-oxidation, column cyanidation was successfully demonstrated recovery of gold from the residues, with gold extraction rate reaching 66%.

Abstract: Aspergillus niger is a prominent fungi that has been used for bioleaching of nickel laterite ore and commercial production of citric acid. Series of shake flask bioleaching assays have been conducted to study the effects of ore type, ore particle size distribution, solid percentage, and substrate volume percentages as well as sulphur addition on the nickel extraction from Indonesian laterite ore. Acid rock drainage (ARD) from local coal mine was used as a substrate for carbon and nutrient sources of the fungus. The results show that saprolite ore exhibits a better leaching with fungal metabolic acids than limonite. The highest nickel extraction of saprolite ore was 43%, which was obtained from the shake flask bioleaching assays with ore particle size distribution of -60+80 mesh, pulp density of 2.5%, and ARD substrate volume percentage of 10%, after 24 days of incubation. For both saprolite and limonite ore samples, coarse particle size ditribution of -60+80 mesh provides a better nickel extraction than the finer ore particle size. The addition of potato dextrose agar and fresh innoculum after 16 incubation days generated a re-increase of nickel extraction, indicating the refreshment of the active fungus. Based on the results, it was found that Aspergilus niger growth can take place with an organic substrate of liquid ARD obtained from coal mining area.

Abstract: The dissolution of gold-bearing pyrite plays an important role in bioleaching of gold. This paper describes a fundamental study on the electrochemical behavior and reaction mechanisms of gold-bearing pyrite leaching in the form of Carbon Paste Electrode (CPE) with and without microorganisms using Cyclic Voltammetry (CV) and polarization curve. A two step process was suggested from Cyclic voltammetry. Electrode passivation by elemental sulphur was observed below 700mV (vs. SCE), elemental sulphur was then oxidized to sulphate when the electrode potential further increased from 700mV. The polarization current density of CPE and the oxidation rate of pyrite are further enhanced by the presence of microorganisms. Analyses of EDS and XPS confirmed the formation of elemental sulphur and sulphate. This electrochemical method successfully showed its simplicity and reliability to measure oxidation rate of gold bearing pyrite.

Abstract: The mining districts located in the western mountain range in the south of Ecuador have gold minerals with refractory characteristics, which do not allow gold recovery by traditional methods used in Ecuador. Therefore, it is necessary to apply some technology that permits to obtain greater metal recovery. Bio-oxidation, as treatment of refractory ores that contain low grade of gold, offers an economic and sustainable alternative for this purpose. The objective of this research was to evaluate the effect of particle size, pulp density and concentration of inoculum and inducer (Fe⁺²) on the bio-oxidation of refractory gold minerals in order to maximize gold recovery of the bioleached minerals by means of a cyanidation process. The microbial consortium used in this work was collected and isolated from the Portovelo mining district corresponding mostly to Acidithiobacillus ferrooxidans and Leptospirillum ferrooxidans species. The Eh, final concentration of ferric ion, total iron and sulfates were measured. Finally, the bio-oxidized material was tested using cyanidation to determine the gold recovery. The results after the cyanidation tests showed that the highest gold recovery was obtained when the bio-oxidation step was conducted with 68-91 µm particle size, 15% pulp density, 20% v/v inoculum and 2 g/L of Fe²⁺ as inducer. At those conditions, gold recovery was 68% compared to 26% obtained when no bio-oxidation step was performed, demonstrating that this process was favorable compared with traditional gold recovery processes

Abstract: In this work we present an electrochemical study using carbon paste electrode (CPE) with CuFeS₂ in solutions with different concentrations of Fe²⁺ ions in order to evaluate the possible interaction between these ions and mineral sulfide in the absence and presence of the bacteria Acidithiobacillus ferroxidans.

Abstract: Driven by the world’s thirst for energy, the demand for uranium is rapidly increasing. Hence, producers of uranium are struggling to keep up with demands and are exploring more cost-effective methods of extraction. Uranium is currently mined via open pit and underground mining as well as with in situ leaching methods, with in situ leaching currently accounting for approximately 45 % of total uranium production. Studies have shown that the presence of uranium in soils strongly affects the composition and function of resident microbial communities. In view of the close association of biological processes and uranium geochemistry, it is surprising how little information is available on the effect of microbial communities on in situ leaching. Hence, this review focuses on the possibility to exploit the properties of such microorganisms and identify opportunities to use natural microbial processes to improve uranium recovery and mine site rehabilitation.

Abstract: A comprehensive monitoring program by culturing and molecular techniques, physicochemical analysis plus the record of the operational conditions have been performed at an industrial bioleaching process for run-of-mine (ROM) material at Escondida mine since 2006. The data collected have been systematized in a data base to allow further analysis for advancing the understanding of commercial bioheap applications. The microbial succession during a heap bioleaching cycle has been formerly described by means of the analysis of the data obtained from the first lift of the industrial process. Data visualization techniques were used to analyze the information and to find patterns in the data. When only the first and second floor of the heap was operative, the mesophile population, Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans, was predominant in the microbial community. After the start of the third lift operation, a relevant change in the abundance of the moderate thermophile population was evident. Leptospirillum ferriphilum (optimum temperature 35-39°C) and Sulfobacillus thermosulfidooxidans (optimum temperature 45-50°C) became the most abundant microorganism. In addition, the specific iron oxidation activity showed by the moderate thermophilic dominated community is higher than the mesophilic dominated one. A patched distribution of Sulfolobus allowed us to infer the temporal occurrence of small niches with temperature over 50°C inside the heap. The temperature turned out to be a key factor driving the dynamic of the microbial community mainly after the start of the third lift. That shift had a relevant impact on the metallurgical performance of the industrial process.

Abstract: The type of fungi used in fungal bioleaching influence the effectiveness of metals extraction due to the dissimilarity of each microorganism survival in environments with certain metals content. Several metals have prominent toxicities to certain type of fungi, which result in low metals extraction and leaching rate. In the present work, the influences of individual use of Penicillium verruculosum and Galactomyces geotrichum on the nickel extraction from Indonesian laterite ore are compared with the fungis mixed culture. The effect of sulfur addition in the mixed culture of Penicillium verruculosum and Galactomyces geotrichum on the sulfate ion formation was also investigated. Shake flask bioleaching assays have been performed in a medium growth of Indonesian food production waste over the course of 28 days. It was observed that mixed culture of Penicillium verruculosum and Galactomyces geotrichum has a higher effect in nickel extraction compared with the use of individual fungi for both saprolite and limonite ores. For saprolite ore, the fungi species of Galactomyces geotrichum demonstrated a greater nickel extraction than Penicillium verruculosum. In contrast, the extraction of nickel from limonite ore by Penicillium verruculosum was slightly more effective than Galactomyces geotrichum. The addition of elemental sulfur in the mixed culture was found to generate sulfate anion, having a significant increase in its concentration with time and decreasing solution pH within 28-day of incubation. The proportion of sulfur addition must be optimized in order to avoid ore surface passivation with the excess of sulfur. XRD analysis detected the presence of un-oxidized sulfur on surface of the leaching residues along with the biomass.