Welding of Ultra High Strength Steels

Article Preview

Abstract:

The ongoing need to reduce the weight of products while increasing strength has resulted in new generation steel manufacturing using special heat treatments to produce High Strength Steels (HSS) and Ultra High Strength Steels (UHSS) with up to 1700 MPa tensile strength. The high strength level of these steels makes it possible to produce structures with a considerable weight and cost reduction, and such steels have been adopted in the automotive industry and for mobile heavy equipment. Welding of UHSS is, however, not without its complications and welding processes for these steels need careful attention. For instance, their high susceptibility to cracking and Heat Affected Zone (HAZ) softening are risks that need to be borne in mind when choosing welding parameters. This research work discusses the difficulties and challenges of successful welding of UHSS. Common welding methods used in welding of UHSS are briefly reviewed to gain a better understanding of the effects of different welding parameters and methods. The paper finds that UHSS can be satisfactorily welded with laser welding, electron beam welding, resistance welding, and conventional arc welding methods, but the quality of the weld is dependent on appropriate control of several parameters and variables of the welding processes.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

357-365

Citation:

Online since:

November 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Philip, T. V. and McCaffrey, T. J., 1990, Carpenter Steel Division of Carpenter Technology Corporation, ASM Handbook Volume 1, Properties and Selection: Irons, Steels, and High-Performance Alloys, ASM International.

DOI: 10.31399/asm.hb.v01.9781627081610

Google Scholar

[2] Key to metals AG, 2003, : Welding Ultra High Strength Steels, " URL: http: /www. keytometals. com.

Google Scholar

[3] World Auto Steel, 2009, Projects: Advanced High Strength Steel Application Guidlines version 4. 0, URL: http: /www. worldautosteel. org.

Google Scholar

[4] A. M. Hall, Introduction to Today's Ultrahigh-strength Structural Steels, New Jersey: American Society for Testing and Materials (ASTM), (1971).

Google Scholar

[5] Ruukki Metals, 2007, Hot Rolled steel plates, sheets and coils - Processing of material - Impact strength and through thickness properties, Helsinki: Ruukki.

Google Scholar

[6] Thyssenkrupp Steel, 2007, N-A-XTRA and XABO high strength steels - Processing recommendation: Thyssenkrupp Steel.

Google Scholar

[7] VoestAlpine Grobblech GmbH, 2012, High strength and ultra high strength heavy plates - weight savings combined with excellent weldability, URL: htt: /www. voestalpine. com.

Google Scholar

[8] Zeman,M., 2009, Assessment of weldability of WELDOX 1100 high-strength quenched and tempered steel, Welding International, 23 (2), pp.73-82.

DOI: 10.1080/09507110802349122

Google Scholar

[9] Klein, M., Spindler, H., Luger, A., Rauch, R., Stiaszny P., and Eigelsberger, P. M., 2005, Thermomechanically hot rolled high and ultra high strength steel grades-processing, properties and application., Materials Science Forum, 500-501, pp.543-550, (2005).

DOI: 10.4028/www.scientific.net/msf.500-501.543

Google Scholar

[10] de Meester, B., 1997, The weldability of modern structural TMCP steels, ISIJ International, vol. 37, no. 6, pp.537-551.

DOI: 10.2355/isijinternational.37.537

Google Scholar

[11] Young, J., and Kim, H., 1987, Characteristics of TMCP steel and its softening, Proc. Int. Sym. on welding metallurgy of structural steels, pp.157-168, (1987).

Google Scholar

[12] Raunch, R., Kapl, S., Posch, G., and Radlmayr, K., 2012, High strength low alloy steel weldments with accommodated quantities to the base metal, BHM, 157 (3) pp.102-107.

DOI: 10.1007/s00501-012-0060-5

Google Scholar

[13] Honeycomb, R. W. K., and Bhadeshia, H. K. D. H., 1995, Steels - microstructure and properties, Second Ed., London: Edward Arnold.

Google Scholar

[14] Chen, H. -C. , and Cheng, G. -H. , 1989, Effect of martensite strength on the tensile strength of dual phase steels, Materials Science, 24 ( 6) p.1991-(1994).

DOI: 10.1007/bf02385411

Google Scholar

[15] Pournavari, M., 2010, Metallurgija-Journal of Metallurgy, 16, pp.187-194.

Google Scholar

[16] Farabi, N., Chen, D. L., and Zhou, Y., 2011, Microstructure and mechanical properties of laser welded dissimilar DP600/DP980 dual-phase steel joints, Journal of Alloys and Compounds, 509 (3) pp.982-989.

DOI: 10.1016/j.jallcom.2010.08.158

Google Scholar

[17] Kumar, A., Singh, S. B. and Ray, K. K., 2008, Influence of bainite/Martensite content on the tensile properties of low carbon dual phase steels, Material Science and Engineering, 474, (1-2) pp.270-282.

DOI: 10.1016/j.msea.2007.05.007

Google Scholar

[18] Tasak, E., 2002, Weldability of steel, Krakow: Fotobit Publishing House.

Google Scholar

[19] Alkemade, S. J., 1996, The weld cracking susceptibility of high hardness armour steel, Melbourne, Australia: Defence Science and Technology Organisation, DSTO-TR-0320.

Google Scholar

[20] Ryder, G. H., 1994, Fundamentals of welding metallurgy, Bombay: Jaico Publishing House.

Google Scholar

[21] Håkansson, K., 2002, Weld Metal Properties for Extra High Strength Steels, The Royal Institute of Technology (KTH), Stockholm.

Google Scholar

[22] Ade, F., 1991, Ballistic qualification of armor steel weldments, Welding Journal, 70 (1) pp.53-57, (1991).

Google Scholar

[23] Taka, T., Kunishige, K., Yamauchi, N., and Nagao, N., 1989, Hot-Rolled Steel Sheet with Excellent Flash Weldability for Automotive Wheel Rim Use, ISIJ International Journal, 29 (6) pp.503-510.

DOI: 10.2355/isijinternational.29.503

Google Scholar

[24] Ghosh, P. K., Gupta, P. C., Avtar, R. A. M., and Jha,B. K., 1990, Resistance Spot Weldability of Comparatively Thick C-Mn-Cr-Mo Dual Phase Steel Sheet, ISIJ International Journal, 30 ( 3) pp.233-240.

DOI: 10.2355/isijinternational.30.233

Google Scholar

[25] Hartley, B., and Ono, M., 2002, Laser weldability of Dual Phase steels in tailored blank applications, SAE Technical Paper 2002-01-0150, Warrendale.

DOI: 10.4271/2002-01-0150

Google Scholar

[26] Wang, W. and Liu, S., 2002, Alloying and microstructural management in developing SMAW electrodes for HSLA-100 steel, Welding Journal (USA), 81 ( 7) pp. 132s-145s.

Google Scholar

[27] Xia, M., Biro, E., Tian, Z. and Zhou, Y., 2008, Effect of heat input and martensite on HAZ softening in laser welding of dual phase steels, ISIJ International Journal, 48 (6) pp.809-814.

DOI: 10.2355/isijinternational.48.809

Google Scholar

[28] Mohandas, T., Reddy, G. Madhusudan and Kumar, B. Satish, 1999, Heat affected zone softening in high strength low alloy steels, Journal of Materials Processig Technology, 88 (1-3) pp.284-294.

DOI: 10.1016/s0924-0136(98)00404-x

Google Scholar

[29] Kim, J. H., Oh, Y. J., Hwang, I. S., Kim, D. J. and Kim, J. T., 2001, Fracture behavior of heat-affected zone in low alloy steels, Journal of Nuclear Materials, 299 ( 2) pp.132-139.

DOI: 10.1016/s0022-3115(01)00688-2

Google Scholar

[30] Wang, H. -S. , 2005, Effect of welding variables on cooling rate and pitting corrosion resistance, Materials Transactions, 46 (3) pp.593-601.

DOI: 10.2320/matertrans.46.593

Google Scholar

[31] Kou, S., 1987, Welding metallurgy, New York: John Wiley & Sons, Inc.

Google Scholar

[32] American Welding Society, AWS, 1981, : Welding Hand Book, Miami: American Welding Society.

Google Scholar

[33] Terasaki, T. and Gooch, T. G., 1995, Prediction of cooling time for ferrite-austenite transformation in duplex stainless steel, ISIJ International, vol. 35, no. 10, pp.1272-1276.

DOI: 10.2355/isijinternational.35.1272

Google Scholar

[34] Connor, L. P., 1987, Welding Handbook, volume 1, Miami: American Welding Society.

Google Scholar

[35] Friedman, E., 1975, Thermomechanical analysis of the welding process using the finite element method, Journal of Pressure Vessel Technology, 97 (3) pp.206-213.

DOI: 10.1115/1.3454296

Google Scholar

[36] Pavelic, V., Tanbakuchi, R., Uyehara, O. A., and Myers, P., 1969, Experimental and computed temperature histories in gas tungsten-arc welding of thin plates, Welding Journal, Research Supplement, 48 (7) pp. 295s-305s.

Google Scholar

[37] Verwimp, J., Gedopt, J., Maes, G., and Haver, W. V., 2009, Hybrid Nd: Yag-Laser/GMAW Welding of Ultra High Strength Steel, in 12th NOLAMP Conference in Laser Processing of Materials, Copenhagen.

Google Scholar

[38] AWRA , 1985, (Australian Welding Research Association now WTIA Welding Technology Institute of Australia), Quenched and Tempered Steels, Australian Welding Research Association, Technical Note 15, Milsons Point.

Google Scholar

[39] Mohandas, T., and Reddy, G. Madhusudhan, 1997, A comparison of continous and Pulse Current Gas Tungsten Arc welds of an ultra high strength steel, Journal of Material Processing Technology, 69 (1-3) pp.222-226.

DOI: 10.1016/s0924-0136(97)00022-8

Google Scholar

[40] Razdolski, V. F. M., and Dilmore, M., 2006, 2006, Steel with high strength and toughness, Advanced Materials & Processes, 164 (7) pp.33-38.

Google Scholar

[41] Yurioka, N., and Suzuki, H., 1990, Hydrogen assisted cracking in C-Mn and low alloy steel weldments, International Materials Reviews, 35 (4) pp.217-246.

DOI: 10.1179/imr.1990.35.1.217

Google Scholar

[42] JFE Steel Corporation, 2012, Products: Catalogue list: Plates: JFE-HITEN, [Online]. Available: http: /www. jfe-steel. co. jp. [Accessed August 2012].

DOI: 10.3940/rina.icsotin.2012.08

Google Scholar

[43] Coe, F. R., 1969, Hydrogen in weld metal, Cambridge: Abington Publishing, (1969).

Google Scholar

[44] Lampman, S., 1997, Weld integrity and performance, Ohio: ASM International.

Google Scholar

[45] Magudeeswaran, G., Balasubramanian, V., and Reddy, G. Madhusudhan, 2008, Hydrogen induced cold cracking studies on armour grade high strength, quenched and tempered steel weldments, International Journal of Hydrogen Energy, 33 (7) p.1897-(1908).

DOI: 10.1016/j.ijhydene.2008.01.035

Google Scholar

[46] Hemmilä, M., Laitinen, R., Liimatainen, T., and Porter, D., 2005, Mechanical and Technological Properties of Ultra High Strength Steels, Rautaruukki Corporation, Helsinki.

Google Scholar