Effect of Cold Rolling on Sensitization of 304 Stainless Steel Weldments

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The sensitization of stainless steel type AISI304 (304SS) is evaluated as a function of pre-welding cold work and welding heat input. 304SS is cold rolled to various percentages of thickness reduction of up to 50% at ambient temperature before being TIG welded. The susceptibility of 304SS to sensitization (weld decay) is evaluated using ASTM A262, practice A and electrochemical potentiokinetic reactivation tests. The results indicate that the influence of pre-welding cold work on the degree of sensitization (DOS) is distinct and appreciable within the range of 10% to 35% CR. In addition, within this range the optimum level of cold work after which the DOS starts to decrease is found to be inversely related to the amount of welding heat input. At higher levels of cold work of ≥ 35% CR, it is found that neither the cold work nor the heat input significantly influences the amount of DOS. Microstructural investigation showed that the predominant intergranular corrosion (IGC) occurs at austenite grain boundaries and less likely at ferrite / austenite interfaces of the weld metal. Meanwhile, transgranular attack at austenite bulk matrix along the defects is rarely observed.

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60-63

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December 2013

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© 2014 Trans Tech Publications Ltd. All Rights Reserved

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