Effect of Feedstock Preparation and Forming Temperature to the Characteristics of Green Compacts

Article Preview

Abstract:

This paper presents the outcomes of an experimental investigation on the effect of feedstock preparation to the mechanical properties and microstructures of green compacts formed at above ambient temperature. A lab-scale uni-axial die compaction rig was designed and fabricated which enabled the powder forming at elevated temperature. Iron powder ASC 100.29 was mechanically mixed with different quantity of zinc stearate for 10, 30, and 60 minutes, respectively. Green compacts were generated by forming the prepared feedstock at room temperature and 180oC through simultaneous upward and downward axial loading. The defect-free green compacts were subsequently characterized for their physical and mechanical properties and their microstructures were evaluated. The results revealed that the characteristics of green products were affected by feedstock preparation as well as forming temperature. From this study, the suitable zinc stearate content, mixing time, and forming temperature were identified for the generation of high quality green compacts through warm forming route.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

245-250

Citation:

Online since:

January 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] K. Yamaguchi, N. Takakura, S. Imatani, Compaction and sintering characteristics of composite metal powder, Journal of Material Processing Technology. 63 (1997) 364-369.

DOI: 10.1016/s0924-0136(96)02648-9

Google Scholar

[2] H.G. Rutz, F.G. Hanejko, High density processing of high performance ferrous materials, International Journal of Powder Metallurgy 31 (1999) 9-17.

Google Scholar

[3] G. Dowson, Introduction to Powder Metallurgy, EPMA education aid, MPR Publishing Services Ltd., United Kingdom, 1988.

Google Scholar

[4] K. Takeuchi, The p/m materials from the viewpoint of environment, Proceedings of 2000 PM World Congress, 1 (2000) 204-208.

Google Scholar

[5] M.M. Rahman, S.S.M. Nor, An experimental investigation of metal powder compaction at elevated temperature, Mechanics of Materials 41 (2009) 553-560.

DOI: 10.1016/j.mechmat.2008.12.003

Google Scholar

[6] A.K. Ariffin, M.M. Rahman, The study of warm metal powder compaction, Journal of the Institute of Materials Malaysia 1 (2003) 161-174.

Google Scholar

[7] U. Engston, E. Johanson, Experience with warm compaction of DensmixTM powder in the production of complex parts, Höganäs AB., Sweden, (2003).

Google Scholar

[8] S.S.M. Nor, M.M. Rahman, F. Tarlochan, B. Shahida, The effect of lubrication in reducing net friction in warm powder compaction process, Journal of Materials Processing Technology 207 (2008) 118-124.

DOI: 10.1016/j.jmatprotec.2007.12.081

Google Scholar

[9] S. Simchi, Effects of lubrication procedure on the consolidation, sintering and microstructural features of powder compacts, Materials and Design 24 (2003) 585-594.

DOI: 10.1016/s0261-3069(03)00155-9

Google Scholar

[10] M.M. Rahman, F. Tarlochan, S. Ramesh, A.K. Ariffin, S.S.M. Nor, Numerical simulation and experimentation of warm metal powder compaction process, Key Engineering Materials 462-463 (2010) 704-709.

DOI: 10.4028/www.scientific.net/kem.462-463.704

Google Scholar

[11] Y. Kanno, J.A.C. Martins, A.P. Costa, Three-dimensional quasi-static frictional contact by using second-order cone linear complementarity problem, International Journal for Numerical Methods in Engineering 65 (2006) 62-83.

DOI: 10.1002/nme.1493

Google Scholar

[12] M.M. Rahman, S.S.M. Nor, An experimental investigation of T-shape component forming through warm powder compaction route, Malaysian Symposium on Advances in Powder Metallurgy and Particulate Materials 2007 (APM2 07), Universiti Teknologi MARA (UiTM) Shah Alam, 21-22 August, 2007.

DOI: 10.30880/ijie.2018.10.09.011

Google Scholar

[13] M.M. Rahman, S.S.M. Nor, An experimental investigation on the metal powder compaction at various lubricant contents and forming loads, The 2nd International Conference on Engineering and ICT (ICEI2010), Melaka, 18th-20th February, 2010.

Google Scholar

[14] A. Babakhani, A. Haerian, M. Ghambari, On the combined effect of lubrication and compaction temperature on properties of iron-based p/m parts, Materials Science and Engineering A 437 (2006) 360-365.

DOI: 10.1016/j.msea.2006.08.008

Google Scholar

[15] M.M. Rahman, S.S.M. Nor, H.Y. Rahman, Investigation on the effect of lubrication to the mechanical properties of green compacts formed through warm compaction route, World Engineering Congress, 2nd-5th August 2010, Kuching, Sarawak, Malaysia, 2010.

Google Scholar

[16] M.M. Rahman, F. Tarlochan, S. Ramesh, A.K. Ariffin, S.S.M. Nor, M.R. Jamli, Production of near-net-shape metal powder compact through warm compaction route- an experimental investigation, International Conference on Recent Advances in Mechanical & Materials Engineering, 30-31 May 2005, Kuala Lumpur, Malaysia, 2005.

Google Scholar

[17] S. Turenne, C. Godere, Y. Thomas, P.E. Mongeon, Evaluation of friction condition in powder compaction in admixed and die wall lubrication, International Journal of Powder Metallurgy 42 (1999) 263-268.

DOI: 10.1179/003258999665611

Google Scholar

[18] M.M. Rahman, S.S.M. Nor, H.Y. Rahman, I. Sopyan, Effects of forming parameters and sintering schedules to the mechanical properties and microstructures of final components, Materials and Design 33 (2012) 153-157.

DOI: 10.1016/j.matdes.2011.07.019

Google Scholar

[19] M.M. Rahman, M.A.S. Wardi, S.S.M. Nor, Effect of feedstock preparation to the final properties of warm formed powder compacts, Proceedings of International Conference on Mechanical Engineering Research, 1-3 July 2013, Kuantan, Malaysia.

DOI: 10.15282/ijame.8.2013.4.0092

Google Scholar

[20] M.M. Rahman, S.S.M. Nor, Sintering schedule for near-net shape manufacturing through warm forming route, Proceedings of Advanced Materials Conference, 12-13 December 2012, Langkawi, Malaysia, 276-279.

Google Scholar