Paper Titles

Effect of Ca²⁺ on Structure and Corrosion Resistance of Conversion Coating Formed on Cast AZ91D Magnesium Alloys
p.1111

Surface Modification of Titanium and its Alloys for Biomedical Application
p.1115

Temperature Field Simulation of Laser Heated 1045 Steel Using with Shaped Laser Beam Profiles
p.1121

Temperature Controlling System Design of Non-Isothermal Deep Drawing Mould for Magnesium Alloy Sheet
p.1129

Study on Micro Hydroforming of Metals
p.1133

Application of Mass Scaling Technology in Steel Tube Rolling by Finite Element Simulation
p.1139

The Research on the Simulation Metal Flow in Forging of Bevel Gears
p.1143

Multi-Objective Optimization and Research of Hot Stamping Process Parameters
p.1147

Microstructure Analysis on GMAW Additive Manufacturing Parts Constrained by Electromagnetism
p.1152

HomeAdvanced Materials ResearchAdvanced Materials Research Vols. 887-888Study on Micro Hydroforming of Metals

Study on Micro Hydroforming of Metals

Article Preview

Abstract:

Micro hydroforming has an ability to manufacture complex 3D micro parts at a high production rate and has drawn increasing attentions. Brief understanding of macro hydroforming, for instance, deep drawing, is necessary to understand the principle of micro hydroforming. Then, special phenomena, such as size effects, occurred at micro scale are discussed and the related theories explaining these phenomena are introduced. Based on the similarities and differences between micro and macro hydroforming, experiments and simulation which consider the size effects are reviewed.

You might also be interested in these eBooks

Advances in Materials and Materials Processing IV

Info:

Periodical:

Advanced Materials Research (Volumes 887-888)

Pages:

1133-1138

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.887-888.1133

Citation:

Cite this paper

Online since:

February 2014

Authors:

Liang Luo*, Zheng Yi Jiang, Dong Bin Wei, Xiaofeng He

Keywords:

Micro Hydroforming, Micro Hydromechanical Deep Drawing, Numerical Simulation, Size Effect

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] J.W. Judy: Microelectromechanical Systems (MEMS): Fabrication, Design and Applications, Smart Materials and Structures, vol. 10 (2001) pp.1115-1134.

DOI: 10.1088/0964-1726/10/6/301

[2] M. Kahrizi: Micromachining Techniques for Fabrication of Micro and Nano Structures: INTECH, (2012).

[3] P. Goel: Mems Non-Silicon Fabrication Technologies, Sensors & Transducers, vol. 139 (2012) pp.1-1.

[4] H. Michael: Mems Fabrication, Sensor Review, vol. 22 (2002) pp.18-33.

[5] K. Dohda, J. Ni and N. de Rooij: Micro/Meso-Scale Manufacturing, Journal of Manufacturing Science and Engineering, vol. 126 (2004) p.641.

DOI: 10.1115/1.1814125

[6] S.A. Zahedi, H. Goodarzian, M. Okazi and M. Bakhshi-Jooybari: Investigation of Conventional Deep Drawing and Hydroforming Deep Drawing Via Experimental and Finite Element Simulation, Indian Journal of Science & Technology, vol. 3 (2010).

DOI: 10.17485/ijst/2010/v3i9.8

[7] S. Thiruvarudchelvan and M.J. Tan: Fluid-Pressure-Assisted Deep Drawing, Journal of Materials Processing Technology, vol. 192–193 (2007) pp.8-12.

DOI: 10.1016/j.jmatprotec.2007.04.036

[8] J. Wu, R. Balendra and Y. Qin: A Study on the Forming Limits of the Hydromechanical Deep Drawing of Components with Stepped Geometries, Journal of Materials Processing Technology, vol. 145 (2004) pp.242-246.

DOI: 10.1016/s0924-0136(03)00675-7

[9] S. Singh, A. Dixit and D.R. Kumar: Optimization of the Design Parameters of Modified Die in Hydro-Mechanical Deep Drawing Using Ls-Dyna, The International Journal of Advanced Manufacturing Technology, vol. 38 (2008) pp.32-37.

DOI: 10.1007/s00170-007-1083-z

[10] L.M.A. Hezam, M.A. Hassan, I.M. Hassab-Allah and M.G. El-Sebaie: Development of a New Process for Producing Deep Square Cups through Conical Dies, International Journal of Machine Tools and Manufacture, vol. 49 (2009) pp.773-780.

DOI: 10.1016/j.ijmachtools.2009.04.001

[11] L. Lang, J. Danckert, K.B. Nielsen and X. Zhou: Investigation into the Forming of a Complex Cup Locally Constrained by a Round Die Based on an Innovative Hydromechanical Deep Drawing Method, Journal of Materials Processing Technology, vol. 167 (2005).

DOI: 10.1016/j.jmatprotec.2005.06.030

[12] C. Özek and M. Bal: The Effect of Die/Blank Holder and Punch Radiuses on Limit Drawing Ratio in Angular Deep-Drawing Dies, The International Journal of Advanced Manufacturing Technology, vol. 40 (2009) pp.1077-1083.

DOI: 10.1007/s00170-008-1435-3

[13] W. Qin: Numberical Simulation and Experimental Research of Sheet Mental in Hydromechanical Deep Drawing, Master M.S., Nanjing University of Aeronautics and Astronautics, (2011).

[14] F. Vollertsen, Z. Hu, H.S. Niehoff and C. Theiler: State of the Art in Micro Forming and Investigations into Micro Deep Drawing, Journal of Materials Processing Technology, vol. 151 (2004) pp.70-79.

DOI: 10.1016/j.jmatprotec.2004.04.266

[15] N. Ma and X.H. Dong: The Size Effects on Process Design of Micro Deep Drawing, Journal of Shanghai Jiaotong University, (2007) pp.323-327.

[16] M. Koç and T. Özel: Fundamentals of Micro-Manufacturing, in Micro-Manufacturing: Design and Manufacturing of Micro-Products, ed: John Wiley & Sons, Inc., (2011), pp.1-23.

DOI: 10.1002/9781118010570.ch1

[17] Y. Me: Tribology Behaviour in Micro U-Deep Drawing with the Mould Modified by Dlc Film, M.S., Harbin Institute of Technology, (2010).

[18] F. Vollertsen: Effects on the Deep Drawing Diagram in Micro Forming, Production Engineering, vol. 6 (2012) pp.11-18.

[19] Q.B. Xi and X.H. Dong: Study on Micro Deep Drawing Process and Die Design, FORGING & STAMPING TECHNOLOGY, (2007) pp.57-61.

[20] F. Vollertsen and Z. Hu: Analysis of Punch Velocity Dependent Process Window in Micro Deep Drawing, Production Engineering, vol. 4 (2010) pp.553-559.

DOI: 10.1007/s11740-010-0241-6

[21] K. Manabe, T. Shimizu, H. Koyama, M. Yang and K. Ito: Validation of Fe Simulation Based on Surface Roughness Model in Micro-Deep Drawing, Journal of Materials Processing Technology, vol. 204 (2008) pp.89-93.

DOI: 10.1016/j.jmatprotec.2007.10.081

[22] A. Molotnikov, R. Lapovok, C.F. Gu, C.H.J. Davies and Y. Estrin: Size Effects in Micro Cup Drawing, Materials Science and Engineering: A, vol. 550 (2012) pp.312-319.

DOI: 10.1016/j.msea.2012.04.079

[23] G.C. Wang, W. Zheng, T. Wu, H. Jiang, G.Q. Zhao, D.B. Wei and Z.Y. Jiang: A Multi-Region Model for Numerical Simulation of Micro Bulk Forming, Journal of Materials Processing Technology, vol. 212 (2012) pp.678-684.

DOI: 10.1016/j.jmatprotec.2011.05.023

[24] B.G. Chen, Y.C. Xu and S.J. Yuan: Investigation into Influence of Pre-Bulging on Subsequent Hydrodynamic Deep Drawing, in Proceeding of the 6th International Conference on Physical and Numerical Simulation of Materials Processing, Guilin, Guangxi, China, (2010).

[25] T. Fülöp, W.A.M. Brekelmans and M.G.D. Geers: Size Effects from Grain Statistics in Ultra-Thin Metal Sheets, Journal of Materials Processing Tech, vol. 174 (2006) pp.233-238.

DOI: 10.1016/j.jmatprotec.2006.01.006

[26] N. Witulski, H. Justinger, G. Hirt, S. Ghosh, J.C. Castro and J.K. Lee: Validation of Fem-Simulation for Micro Deep Drawing Process Modeling, AIP Conference Proceedings, vol. 712 (2004) pp.952-957.

DOI: 10.1063/1.1766650

[27] F.H. Yeh, C.L. Li and Y.H. Lu: Study of Thickness and Grain Size Effects on Material Behavior in Micro-Forming, Journal of Materials Processing Technology, vol. 201 (2008) pp.237-241.

DOI: 10.1016/j.jmatprotec.2007.11.138

[28] F. Gong, B. Guo, C. Wang and D. Shan: Effects of Lubrication Conditions on Micro Deep Drawing, Microsystem Technologies, vol. 16 (2010) pp.1741-1747.

DOI: 10.1007/s00542-010-1108-7

[29] F. Vollertsen and Z. Hu: Tribological Size Effects in Sheet Metal Forming Measured by a Strip Drawing Test, CIRP Annals - Manufacturing Technology, vol. 55 (2006) pp.291-294.

DOI: 10.1016/s0007-8506(07)60419-3

[30] Z.Y. Hu: Realisation and Application of Size Dependent Fem-Simulation for Deep Drawing of Rectangular Work Pieces, CIRP Journal of Manufacturing Science and Technology, vol. 4 (2011) pp.90-95.

DOI: 10.1016/j.cirpj.2011.05.006

[31] R. Erhardt, F. Schepp and D. Schmoeckel: Micro Forming with Local Part Heating by Laser Irradiation in Transparent Tools, Sheet Metal, (1999) pp.497-504.