Numerical Simulation of the Orthogonal Cutting of Carbon Fiber Reinforced Composite Material

Article Preview

Abstract:

This work is focused on the study of orthogonal cutting of carbon fiber reinforced composite. A model based on finite element was developed. Through defining ultimate stresses of fiber tension cracking and fiber compression bucking, ultimate stresses of matrix longitudinal tensile and shear damage. Cutting forces obtained from the FE simulation matches well with the experimental observations. Than analysis cracking and crushing phenomenon of matrix in different fiber orientation, the influence of fiber orientation on sub-surface damage was studied, it shows that the cracking of sub-surface damage value increased with the increase of fiber orientation angle.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 887-888)

Pages:

1246-1250

Citation:

Online since:

February 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Nayak D, Bhatnagar N, Mahajan P. Machining studies of uni-directional glass fiber reinforced plastic (UD-GFRP) composites part 1: effect of geometrical and process parameters [J]. Mach Sci Technol, 9: 481–501. (2005).

DOI: 10.1080/10910340500398167

Google Scholar

[2] Mkaddem A, Demirci I, El Mansori M. A micro–macro combined approach using FEM for modelling of machining of FRP composites: cutting forces analysis [J]. Compos Sci Technol, 68: 3123–3127. (2008).

DOI: 10.1016/j.compscitech.2008.07.009

Google Scholar

[3] Venu Gopala Rao G, Mahajan P, Bhatnagar N. Micro-mechanical modelling of machining of FRP composites cutting force analysis [J]. Compos Sci Technol, 67: 579–593. (2007).

DOI: 10.1016/j.compscitech.2006.08.010

Google Scholar

[4] Ramesh MV, Seetharamu KN, Ganesan N, Shivkumar MS. Analysis of machining of FRPs using FEM [J]. Int J Mach Tools Manu, 38: 1531–1549. (1998).

DOI: 10.1016/s0890-6955(98)00008-x

Google Scholar

[5] Pwu HY, Hocheng H. Chip formation model of cutting fiber-reinforced plastics perpendicular to fiber axis[J]. Trans ASME, 120: 104–114. (1998).

DOI: 10.1115/1.2830100

Google Scholar

[6] Wang DH, Ramulu M, Arola D. Orthogonal cutting mechanisms of graphite/epoxy composite Part I: unidirectional laminate [J]. Int J Mach Tool Manuf, 35(12): 1623–1638. (1995).

DOI: 10.1016/0890-6955(95)00014-o

Google Scholar

[7] C. W Wern, M. Ramulu. Machining mechanics in fiber reinforced plastics [J]. ASME, Applied Mechanics Division, AMD 208: 1-28(1995).

Google Scholar

[8] C. W Wern, M. Ramulu. Influence of fiber on the cutting stress state in machining idealized glass fiber composite [J]. Journal of Strain Analysis 32(1): 19-26. (1997).

DOI: 10.1243/0309324971513184

Google Scholar

[9] H. Hocheng, C. C Tsao. Effects of special drill bits on drilling-induced delamination of composite materials [J]. International Journal of Machine Tools and Manufacturing 46(12-13): 1403-1416. (2006).

DOI: 10.1016/j.ijmachtools.2005.10.004

Google Scholar

[10] Iliescu D, Gehin D, Iordanoff I, Girot F, Gutiérrez ME. A discrete element method for the simulation of CFRP cutting [J]. Compos Sci Technol, 70 (1): 73–80. (2010).

DOI: 10.1016/j.compscitech.2009.09.007

Google Scholar