Temperature Field Analysis and Thermal Error Testing for CNC Machine Tool's Headstock

Article Preview

Abstract:

The dynamic and thermal characteristics of spindle assembly will affect the final machining performance of a machine tool seriously. It is of great significance to study the dynamic and thermal characteristics of the spindle assembly for improving the level of machine tool's design and manufacturing. The paper takes a high precision computer numerical control lathe as the research object. First the thermal characteristics were obtained by using finite element method. Then the laser triangle measuring instrument and the infrared thermal imager were used to measure the temperature field and thermal deformation of the spindle assembly. Finally in order to get the thermal equilibrium time and the thermal deformation data of spindle system, the wavelet toolbox was used to deal with thermal testing data. The paper's work laid a foundation for the further research on the thermal characteristics analysis and thermal error's compensation of machine tools.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 889-890)

Pages:

316-320

Citation:

Online since:

February 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] R. Ramesh, M.A. Mannan, A.N. Poo, Error compensation in machine tools-a review part II: thermal errors, International Journal of Machine Tools & Manufacture 40 (2000) 1257-1784.

DOI: 10.1016/s0890-6955(00)00010-9

Google Scholar

[2] Jun Ni, Retrospect and prospect of nc machine tool error compensation research, China Mechanical Engineering, 8 (1997) 29-33.

Google Scholar

[3] J. Yuan, J. Nit, S. Yang, The improvement of thermal error modeling and compensation on machine tools by CMAC neural network, Int. J. Mach. Tools Manufact, 36 (1996) 527-537.

DOI: 10.1016/0890-6955(95)00040-2

Google Scholar

[4] S. Yang, J. Yuan, J. Ni, Accuracy enhancement of a horizontal machining center by real-time error compensation, Journal of Manufacturing Systems, 15 (1996) 113-124.

DOI: 10.1016/0278-6125(96)82336-3

Google Scholar

[5] Jin-Hyeon Lee, Seung-Han Yang, Fault diagnosis and recovery for a CNC machine tool thermal error compensation system, Journal of Manufacturing Systems, 19 (2001) 428-434.

DOI: 10.1016/s0278-6125(01)80013-3

Google Scholar

[6] S.W. Lee H.J. PAHK, Thermal error measurement and real time compensation system for the CNC machine tools Incorporating the spindle thermal rrror and the feed axis thermal error, Int J Adv Manuf Technol, 20 (2002) 487-491.

DOI: 10.1007/s001700200182

Google Scholar

[7] W.T. Lei, Y.Y. Hsu, Accuracy enhancement of five-axis CNC machines through real-time error compensation, International Journal of Machine Tools & Manufacture, 43 (2003) 871-877.

DOI: 10.1016/s0890-6955(03)00089-0

Google Scholar

[8] P.H. Pereira, B.D. Giacomo, Thermal error evaluation and modeling of a CNC cylindrical grinding machine, METROLOGIA, 45 (2008) 217-222.

DOI: 10.1088/0026-1394/45/2/011

Google Scholar

[9] M. Weck, P. McKeown, Reduction and compensation of thermal errors in machine tools, Annals of the ClRP, 44 (1995) 589-598.

DOI: 10.1016/s0007-8506(07)60506-x

Google Scholar

[10] J. G. Yang, Z. H. Pan, Bingyuan Xue, Geometry and comprehensive mathematical model of thermal error and real-time compensation of CNC double spindle lathe, Mechanical design and research, 1 (1998) 44-46.

Google Scholar

[11] Y.Q. Zhang, S.H. Li , et al, Machine tool thermal error state equation model based on the spindle speed, Chinese Journal of Scientific Instrument, 19 (1998) 460-463.

Google Scholar