Prevention of Solidification of Al-40%Sn-1%Cu in Melt Pool on the Roll Casting Using Unequal Diameter Twin Roll Caster

Toshio Haga; Ryusuke Onishi; Hisaki Watari; Shinichi Nishida

doi:10.4028/www.scientific.net/DDF.382.160

Paper Titles

Evaluation of Material Deformability and Pressure Distribution on a Die Surface under a Tool in Spot FSF
p.132

Multi-Objective Optimization of EDM Process Parameters by Using Passing Vehicle Search (PVS) Algorithm
p.138

Roll Casting of Al-40%Sn-1%Cu Strip
p.147

Gas Nitriding and Oxidation of Ti-6Al-4V Alloy
p.155

Prevention of Solidification of Al-40%Sn-1%Cu in Melt Pool on the Roll Casting Using Unequal Diameter Twin Roll Caster
p.160

Hydrogen Influence on Microstructure and Properties of Novel Explosive Welded Corrosion Resistant Clad Materials
p.167

The Innovation as a Source of Traditional Products’ Survival: The Bobbin Lace from Peniche
p.173

Two-Dimensional Finite Element Analysis for Investigating Stresses Developed in Cement and Bone Layers in Total Knee Replacement
p.181

Application of Coupled Ductile Fracture Criterion to Plane Strain Plates
p.186

HomeDefect and Diffusion ForumDefect and Diffusion Forum Vol. 382Prevention of Solidification of Al-40%Sn-1%Cu in...

Prevention of Solidification of Al-40%Sn-1%Cu in Melt Pool on the Roll Casting Using Unequal Diameter Twin Roll Caster

Abstract:

Among the problems encountered when roll casting Al-405Sn-1%Cu, which is an aluminum alloy used for sliding plate bearings in large maritime diesel engines, are solidified chips embedded in the strip and scratch marks on the lower roll contact surface. In this study, three different improvement methods aimed at eliminating these particular defects—vibrating the side plates and back dam plate, adding a vibrating plate, and varying the casting conditions—are examined. Vibrating the side plates and dam plate was found to be effective for preventing these defects, while adding another vibrating plate was comparatively less effective. As for casting conditions, it was also determined that the occurrence of these defects could be reduced by increasing the roll speed, and that the molten metal casting temperature had little or no influence on defect formation.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Defect and Diffusion Forum (Volume 382)

Pages:

160-166

DOI:

https://doi.org/10.4028/www.scientific.net/DDF.382.160

Citation:

Cite this paper

Online since:

January 2018

Authors:

Toshio Haga*, Ryusuke Onishi, Hisaki Watari, Shinichi Nishida

Keywords:

Al-40%Sn-1%Cu, Strip Casting, Unequal Diameter Twin Roll Caster, Vibration

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

* - Corresponding Author

References

[1] T. Haga, K. Takahash: Journal Materials Science Forum Vol. 449 (2004), p.145.

Google Scholar

[2] T. Haga, M. Ikawa, H. Watari, K. Suzuki, S. Kumai: Journal Materials Science Forum Vol. 449 (2006), p.145.

Google Scholar

[3] T. Haga, H. Sakaguchi, H. Inui, H. Watari, S. Kumai: Journal of Achievements in Materials and Manufacturing Engineering, Vol. 14 (2006), p.157.

Google Scholar

[4] T. Haga, H. Inui, H. Watari, S. Kumai: Journal of Materials Processing and Technology, Vol. 191(2007), p.238.

Google Scholar

[5] T. Haga, H. Inui, H. Watari, S. Kumai: Archives of Materials Science and EngineeringVol. 29 (2008), p.113.

Google Scholar

[6] R. Beals, B. Carey, B. Targalio and C. Romanowski: 5th Australasian Asian Pacific Conference on Aluminum Cast House Technoligy, edited by M. Nilmani, P. Whiteley and J. Grandfield, Gold Cost (1997), p.351.

Google Scholar

[7] O. Daaland, A.B. Espedal, M.L. Nedreberg, I. Alvestad: Light Met. (1997), p.745.

Google Scholar