A Study on the Effect of Wire-Net Stainless Steel Porosity on Heat Transfer Enhancement in a Solar Air Heater

Article Preview

Abstract:

Wire-net stainless steel (WS) is an alternative material used to enhance heat transfer in solar air heater (SAH) by inducing swirling or rotating airflow as air passes through its pores. In this study, WS with varying porosity—corresponding to pore per inch (PPI) of 16, 20, and 25—and a constant pitch distance (P) of 0.06 m was installed within the flow channel of the SAH, and air was used as the working fluid under turbulent flow. The results showed that WS significantly improved heat transfer performance, though accompanied by increased pressure drop. An increase in PPI resulted in a maximum of Nusselt number and friction factor by factors of 13.81 and 238.61, respectively, compared to SAH without WS. The highest thermal enhancement factor of 2.48 was observed at PPI=20.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

119-125

Citation:

Online since:

March 2026

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2026 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] S. Kumar, S.C. Mullick, Thermal analysis of solar air heaters with packed beds, Sol. Energy. 84(6) (2010). 956–963.

Google Scholar

[2] A.K. Barik, A. Mohanty, J.R. Senapati, M. M. Awad, Constructal design of different ribs for thermo-fluid performance enhancement of a solar air heater (SAH), Int. J. Therm. Sci. 160 (2021) 106655.

DOI: 10.1016/j.ijthermalsci.2020.106655

Google Scholar

[3] R. Kansara, M. Pathak, V.K. Patel, Performance assessment of flat-plate solar collector with internal fins and porous media through an integrated approach of CFD and experimentation, Int. J. Therm. Sci. 165 (2021) 106932.

DOI: 10.1016/j.ijthermalsci.2021.106932

Google Scholar

[4] M.K. Sahu, M.M. Matheswaran, P. Bishnoi, Experimental study of thermal performance and pressure drop on a solar air heater with different orientations of arc-shape rib roughness, J. Therm. Anal. Calorim. 144 (2021) 1417–1434.

DOI: 10.1007/s10973-020-09569-z

Google Scholar

[5] C. Mund, S. Kumar Rathore, R. Kumar Sahoo, Experimental study of heat transfer and frictional characteristics of impinging jet solar air heater with wire-mesh attached to the absorber plate, Therm. Sci. Eng. Prog. 46 (2023) 102214.

DOI: 10.1016/j.tsep.2023.102214

Google Scholar

[6] P. Raval, B. Ramani, N.J. Chotai, K. Motwani, Wire mesh-based heat transfer enhancement in the absorber tube of a solar collector—An experimental study, Int. J. Thermofluids. 24 (2024) 100878.

DOI: 10.1016/j.ijft.2024.100878

Google Scholar

[7] B. Krittacom, S. Bunchan, R. Luampon, Heat transfer enhancement of a solar collector by placing wire mesh stainless porous material on the solar absorber plate of an indirect forced convection solar dryer, Therm. Sci. Eng. Prog. 32 (2022) 101304.

DOI: 10.1016/j.tsep.2022.101304

Google Scholar

[8] D. Jain, R.K. Jain, Performance evaluation of an inclined multi-pass solar air heater with in-built thermal energy storage, Renew. Energy. 101 (2017) 137–145.

DOI: 10.1016/j.jfoodeng.2004.02.013

Google Scholar

[9] R. Luampon, B. Krittakom, A Study Thermal Efficiency of Solar Air Heater with Wire Mesh Stainless Installation: Using Solar Simulator, J. Phys. Conf. Ser. 1039 (2018), 012044.

DOI: 10.1088/1742-6596/1039/1/012044

Google Scholar

[10] P. Waramit, P. Chanmak, R. Peamsuwan, B. Krittacom, Forced convection enhancement of air flowing inside a circular pipe with varying the pitch (P) of wire-mesh porous media. Energy Rep. 7 (2021) 70–82.

DOI: 10.1016/j.egyr.2021.09.046

Google Scholar

[11] S. Theeyzen, B. Freegah, The effect of added wire mesh on the thermal efficiency of the flat plate solar water heater collector, Results. Eng. 24 (2024) 103203.

DOI: 10.1016/j.rineng.2024.103203

Google Scholar

[12] S. Singh, Experimental and numerical investigations of a single and double pass porous serpentine wavy wire mesh packed bed solar air heater, Renew. Energy. 145 (2019) 1361-1387.

DOI: 10.1016/j.renene.2019.06.137

Google Scholar

[13] R. Peamsuwan, P. Waramit, I. Worapun, B. Krittacom, T. Phoo-Ngernkham, R. Luampon, Investigation of tungsten halogen lamp for possible usage as a heat source for testing solar collectors, Energy. Built. Environ. 5 (2024) 517–528.

DOI: 10.1016/j.enbenv.2023.04.002

Google Scholar