Prediction of Strip Width Deviation in Hot Strip Roughing Mills Based on Machine Learning Regression

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Abstract:

Previous research shows that predicting width deviation inherits a central importance in hot rolling processes, so that the pass planning in the hot strip mill (HSM) can be optimized. These predictions can be enabled using machine learning, complementing analytical formulations of width spread. For reliable production, it is important for the plant operator to be able to control the geometry with high accuracy across the entire plant. Therefore, the width must be accurately known throughout the entire HSM. This paper aims on the prediction of width deviation in early product stages during the roughing mill processes, where the major deformation takes place, and thus also has the most significant influence on the width spread. Therefore, this paper takes industrial data into account which is also used for the roll passing planning. To achieve a prediction during rough rolling for the width after exiting the mill (future state of the strip width), various machine learning algorithms were implemented and tested. The prediction results are evaluated against an inline width measurement, where the XGB model performs best with a Root Mean Squared Error (RMSE) of 1.11 mm. Subsequently, feature importance analyses are used to examine which features are relevant for the prediction result and to elaborate which significance process-and geometry data has on the same strip.

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