Methodology to Produce Locally Heat-Treated EN AW-5182 Aluminum Alloy Sheet Metal Parts

Article Preview

Abstract:

Compared to steel, aluminum has a reduced formability. The consequence is that the drawability of aluminum needs to be extended. This can be achieved by a material recovery that takes place near the zones in which a material failure is initiated during deep drawing. In the considered process, first the aluminum component will be preformed to a specific stress state. In the second step, it will be partial heat treated, before the component is getting finished. Based on the selective intermediate introduction of heat, the material flow of the pre-drawn part is influenced in such a manner that the most highly stressed zones are subjected to further reduction in sheet thickness. This is possible by sacrificing material out of zones near the crack. These areas are referred to below as “sacrificial zones”. They depend on the position of the critical region as a result of the material pre-strain. In these regions, the temperature can be varied. This paper focuses on the development of a methodology to determine a layout of intermediate heat treatment of preformed aluminum sheet metal components. In order to determine such a layout, a principal part must be designed on which the methodology can be reviewed.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 504-506)

Pages:

113-118

Citation:

Online since:

February 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Federal Ministry of Education and Research: Klimaschutz durch Werkstoffinovationen im Automobilbau, Hochleistungswerkstoffe zur Reduzierung der CO2-Emissionen, Bonn, Berlin, 2007, pp.6-7

Google Scholar

[2] F. Ostermann: Anwendungstechnologie Aluminium. 2. Auflage, Springer Verlag, Berlin Heidelberg, 2007. pp.10-27

Google Scholar

[3] M. Hogg: Herstellung und Umformung lokal wärmebehandelter Platinen. Dissertation, Institute for Metal Forming Technology of the University Stuttgart, (2006)

Google Scholar

[4] M. Kerausch, M. Merklein, D. Staud: Process analysis for deep drawing of tailored heat treated blanks. In: Bariani, P.F. (Hrsg.): Proceedings of the 8th International Conference on Technology of Plasticity (ICTP), 09.-13.10., Verona, Italy, (2005), Padova, Italien: Edizioni Progretto, S. 655-656

Google Scholar

[5] U. Vogt, M. Merklein: Enhanced Formability of Ultrafine-Grained Aluminium Blanks by Local Heat Treatments. In: Shirvani, B. et al. (Hrsg.): Proceedings of the SheMet 2009, (2009), Zurich, Switzerland: Trans Tech Publications Ltd., S. 169-176

DOI: 10.4028/www.scientific.net/kem.410-411.169

Google Scholar

[6] D. Staud, M. Merklein: Inverse Approach to the Forming Simulation of Tailored Heat Treated Blanks . In: International Journal of Material Forming , (2008), Paris, France: Springer Verlag, S. 1-4

DOI: 10.1007/s12289-008-0050-z

Google Scholar

[7] K. Siefert, M. Merklein, W. Nester, M. Grünbaum: Enhancement Of Forming Limits Of Aluminum Alloys Using An Intermediate Heat Treatment. Paper AMPT, (2010)

DOI: 10.1063/1.3552469

Google Scholar

[8] D. Banabic: Formability of Metallic Materials. Berlin, 2000, pp.16-23

Google Scholar

[9] K. Siefert, A. M. Sulzberger, M. Merklein: Investigation on Heat Treatment to Enhance the Formability of Aluminum Alloy AA5182. Paper ICTP, Aachen, (2011)

Google Scholar

[10] K. Lange: Umformtechnik – Handbuch für Industrie und Wissenschaft; Band 3, Blechbearbeitung, Springer Verlag, Berlin, 1990. pp.81-82

Google Scholar