Tribological Behaviour of PVD Coatings for Sheet Metal Forming Tools: Laboratory and Industrial Evaluation

Article Preview

Abstract:

In the last decades, Physical Vapour Deposition (PVD) and Chemical Vapour Deposition (CVD) processes have been significantly improved and optimized for the applications on dies for sheet metal forming processes. However, due to the different contact conditions at dies-blank interfaces, and the wide range of applied contact pressures, the selection of the correct coating may be still affected by trials-and-error approaches. Although many methods to evaluate the tribological performances of such coatings can be found in scientific literature, they often suffer of limitations in reproducing the interface conditions typical of industrial processes. The objective of the present research work is to investigate the tribological behaviour of two coatings deposited by PVD magnetron sputtering technique. Both investigations in laboratory and industrial conditions were performed: the former to evaluate their tribological characteristics, the latter to test the performances of coatings in production lines. The results, in terms of wear resistance, outline the comparison of the new technology with the performances of traditional dies.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 504-506)

Pages:

543-548

Citation:

Online since:

February 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] N. Bay, A. Azushima, P. Groche, I. Ishibashi, M Merklein, M Morishita, T. Nakamura, S. Schmid, M. Yoshida, Enviromentally Benign Tribo-systems for Metal Forming, CIRPS Annals 2010.

DOI: 10.1016/j.cirp.2010.05.007

Google Scholar

[2] E.J. Bienk, H. Reitz, N.J. Mikkelsen, Wear and friction properties of hard PVD coatings, Surface and Coatings Technology 76-77 (1995) 475-480

DOI: 10.1016/0257-8972(95)02498-0

Google Scholar

[3] B. Podgornik, S. Hogmark, O. Sandberg, Proper coating selection for improved galling performance of forming tool steel, Wear 261 (2006) 15–21

DOI: 10.1016/j.wear.2005.09.005

Google Scholar

[4] P. Carlsson, M. Olsson PVD coatings for sheet metal forming processes—a tribological evaluation Surface & Coatings Technology 200 (2006) 4654– 4663

DOI: 10.1016/j.surfcoat.2004.10.127

Google Scholar

[5] K. Holmberg, A. Matthews, H. Ronkainen, Coatings tribology-contact mechanisms and surface design, Tribol. Int. 31 (1–3) (1998) 107–120.

DOI: 10.1016/s0301-679x(98)00013-9

Google Scholar

[6] W. Walkowiak, W. Precht, Influence of tribological conditions on the dry friction mechanism of PVD Zr–C:H hard coatings, Journal of Materials Processing Technology 157–158 (2004) 451– 455.

DOI: 10.1016/j.jmatprotec.2004.09.071

Google Scholar

[7] P. Pesch, S. Sattel , S. Woestmann, P. Masarczyk, K. Herden, T. Stucky, A. Martens, S. Ulrich, H. Holleck, Performance of hard coated steel tools for steel sheet drawing, Surface and Coatings Technology 163 –164 (2003) 739–746.

DOI: 10.1016/s0257-8972(02)00654-0

Google Scholar

[8] Francis Clarysse, Walter Lauwerens, Michel Vermeulen, Tribological properties of PVD tool coatings in forming operations of steel sheet, Wear 264 (2008) 400–404

DOI: 10.1016/j.wear.2006.08.031

Google Scholar

[9] S.J. Bull, Failure mode maps in the thin film scratch adhesion test, Tribology Internation (1997) Vol. 30, No. 7, pp.491-498 coatings in forming operations of steel sheet, Wear 264 (2008) 400–404

DOI: 10.1016/s0301-679x(97)00012-1

Google Scholar

[10] F. Borsetto, Tribological performance of environmentally friendly solid lubricant coatings for sheet metal forming, PhD Thesis, Padova University Press (2009).

Google Scholar