Numerical Simulation on Dispersive Mixing of Solid Powders/Polymer Matrix in Two-Rotor Mixer

Article Preview

Abstract:

In this paper, employing the mixing theory of polymer and the numerical simulation of polymer processing, numerical simulation model for dispersive mixing of solid powders in polymer matrix is studied, and a multi factor accumulative size distribution function is established. Based on this, the dispersive mixing processes of black carbon/natural rubber are studied using three-dimension dynamic numerical simulation, and the influences of operating conditions on the dispersive mixing of black carbon are analyzed. The simulation results show that the final size of solid powder aggregates is depended on the rotational speed of rotors. When the maximum shear stress of polymer flow field is sufficient to overcome the cohesive force of solid powder aggregates, the size of aggregates distribution will be related with mixing time.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

80-85

Citation:

Online since:

July 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] J. Raasch, Beauspruchung und Verhalten Suspendieru Feststoffeilchen in Scherstro-mungen hoher Festigker, first ed., TH Karlsruhe, Germany, 1961.

Google Scholar

[2] G. Martin, Uniterschung der homogenizer-funktion von Einschneckenextrudern fur die Kunststoffver-arbeitung, first ed., Universitat Karlsruhe, Germany, 1972.

Google Scholar

[3] G. Lidor, Z. Tadmor, Theoretical analysis of residence time distribution functions and strain distribution functions in plasticating screw extruders, Polym. Eng. Sci. 16 (1975) 450-462.

DOI: 10.1002/pen.760160610

Google Scholar

[4] Z. Tadmor, Mixing and residence time distribution in melt screw extruders, Polym. Eng. Sci. 10 (1970) 279-288.

DOI: 10.1002/pen.760100505

Google Scholar

[5] I. Mans-Zloczower, A. Nir, Z. Tadmor, Dispersive mixing in internal mixers. A theoretical model based on agglomerate rupture, Rubber Chem. Technol. 55 (1982) 1250-1285.

DOI: 10.5254/1.3535929

Google Scholar

[6] H. Potente, K. Kretschmer, J. Flecke, A physical-mathematical model for the dispersion process in continuous mixers, Polym. Eng. Sci. 42 (2002) 19-32.

DOI: 10.1002/pen.10925

Google Scholar

[7] T. Ishikawa, T. Amano, S. Kihara, et al., Flow patterns and mixing mechanisms in the screw mixing element of a co-rotating twin-screw extruder, Polym. Eng. Sci. 42(2002) 925-939.

DOI: 10.1002/pen.11002

Google Scholar

[8] V. L. Bravo, A. N. Hrymak, and J. D. Wright, Study of particle trajectories, residence times and flow behavior in kneading discs of intermeshing co-rotating twin-screw extruders, Polym. Eng. Sci. 44 (2004) 779-793.

DOI: 10.1002/pen.20070

Google Scholar

[9] X. M. Zhang, L. F. Feng, W. X. Chen, G. H. Hu, Numerical simulation and experimental validation of mixing performance of kneading discs in a twin screw extruder, Polym, Eng. Sci. 49 (2009) 1772-1783.

DOI: 10.1002/pen.21404

Google Scholar

[10] N. Yasuya, T. Eiji, S. Takashi, et al., Melt-mixing by novel pitched-tip kneading disks in a co-rotating twin-screw extruder, Chem. Eng. Sci. 66 (2011) 103-110.

DOI: 10.1016/j.ces.2010.10.022

Google Scholar

[11] F. Ilinca, J. F. Hetu, Three-dimensional Numerical Study of the Mixing Behaviour of Twi-screw Elements, Int. Polym. Proc. 27 (2012) 111-120.

DOI: 10.3139/217.2450

Google Scholar

[12] B. Alsteens, V. Legat, Numerical simulation for an open channel flow of a weakly elastic PIB solution around a T–profile, Proc 6th European Conf., Erlangen (Germany), September, (2002).

Google Scholar

[13] Y. An. PhD, Study on the Mixing Properties and Preparation of Carbon Nanotubes/Epoxy Resin Composites of Continuous Mixer, Beijing University of chemical Technology, (2011).

Google Scholar

[14] E. L. Canedo, L. N. Valsamis, Plastics compounding equipment and process, first ed., D. B. todd, Hansan, Munich, 1998.

Google Scholar

[15] X. Z. Geng, Plastics mixing and continuous mixing equipment, first ed., China Light Industry Press, Beijing, China, 2008.

Google Scholar