Effects of Process Parameters on the Formability of Miniature Layered Cups

Tsung Chia Chen; Ming Long Xu

doi:10.4028/www.scientific.net/KEM.661.69

Paper Titles

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Study of 6061 Aluminum Alloy Milling Using Four-Blade Face Cutter
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Bulging Deformation Prediction and Experimental Verification of Bonded Double-Layer Clad Cylinder in Rotating Compression
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HomeKey Engineering MaterialsKey Engineering Materials Vol. 661Effects of Process Parameters on the Formability...

Effects of Process Parameters on the Formability of Miniature Layered Cups

Abstract:

Based on materials, different punch radii (0.3, 0.35, 0.4, 0.45, and 0.5 mm), two sets of diameter-diameter ratio 1.(.167, 1.25, 1.33, 1.4167, and 1.5) and 2.(1.6, 1.45, 1.33, 1.231, and 1.143), and two sets of depth ratio 1.(1.3, 1.4, 1.5, 1.6, and 1.7) and 2.(2.14, 1.875, 1.67, 1.5, and 1.36) are used for the stamping processes to analyze the simulation and experimental difference in copper sheet-metal (C1100) miniature layered cups. Prandtl-Reuss flow rule is integrated with finite deformation theory and Updated Lagrangian Formulation (ULF) to establish the incremental elastic-plastic deformation Finite Element Method in Coulomb’s Friction Law for simulating the miniature layered cup process. Generalized r_min algorithm is utilized in the forming process for dealing with elastic-plastic behaviors and die contact. From the simulation data, the relationship among deformation history, punch load, and punch stroke, the stress-strain distribution, and the distribution of the thinnest thickness by different punch radii are acquired.

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Periodical:

Key Engineering Materials (Volume 661)

Pages:

69-76

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.661.69

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Online since:

September 2015

Authors:

Tsung Chia Chen*, Ming Long Xu

Keywords:

Elastic-Plasticity, Finite Element Method, Miniature Layered Cup, Stainless Steel

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