Computer-Aided Design and Engineering for M16 Handguard Manufacturing

Article Preview

Abstract:

This work presents a computer-aided design and engineering CAD/CAE for design and optimization of M16 handguard manufacturing. A new design of handguard was developed in term of various combinations of supporting ribs inside the component. Finite Element Analysis (FEA) was used to simulate the stress distribution as well as the evaluation of supporting ribs in the component. The injection molding was used for production of the hand guard; therefore, the CAE was used to simulate the effect of gate location and gate type on the weld lines. The excessive-flash technique, which extends the fill time and continues the melt lines to flow after the melt recombination, has been introduced in order to reduce the weld lines. The simulation results indicated that the stress concentration in the loading and vent holes regions had the potential to cause the handguard to fracture. However, the combinations of vertical and horizontal ribs can reduce the stress concentration in the component. The weld lines located near the vent hole, in which the melt fronts came in contact with each other. The type and location of gates did not affect the weld line while the weld lines were observed to be strongly influenced by the excessive flash.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

422-427

Citation:

Online since:

January 2017

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] P. Chooseng. Influences of Gasohols on Glass Fiber Reinorced Polyamide 6 Composites. Master Thesis, (Chemical Engineering), Graduate School, Chulalongkorn University, (2009).

Google Scholar

[2] S.C. Tjong, S.A. Xu, Y.W. Mai. Impact fracture toughness of short glass fiber-reinforced polyamide 6, 6 hybrid composites containing elastomer particles using essential work of fracture concept, Mater Sci Eng. A347 (2002) 338-345.

DOI: 10.1016/s0921-5093(02)00609-3

Google Scholar

[3] G. Opaskornkul. Effect of fiber length and orientation on mechanical properties of injection molded thermoplastic composites. Master Thesis, (Materials Engineering), Graduated College, Kasetsart University, (2008).

Google Scholar

[4] S.C. Chen, J.T. Chena, D.R. Chien, C.S. Chen, Investigation on the weldline strength of thin-wall injection molded ABS parts, Int Commun Heat Mass. 34 (2007) 448-455.

DOI: 10.1016/j.icheatmasstransfer.2007.01.005

Google Scholar

[5] P. Jariyathammanukul. Design and Development of Injection Mold for Determination of Fiber Orientation in Injection Molded Part. Master Thesis, (Mechanical Engineering), Graduated College, Kasetsart University, (2008).

Google Scholar

[6] G. Wang, G. Zhao, X. Wang, Effects of cavity surface temperature on mechanical properties of specimens with and without a weld line in rapid heat cycle molding, Mater Design. 46 (2013) 457-472.

DOI: 10.1016/j.matdes.2012.10.054

Google Scholar

[7] D. H. Chun, Cavity flling analyses of injection molding simulation: bubble and weld line formation, J Mater Process Tech. 89-90 (2000) 457-472.

DOI: 10.1016/s0924-0136(99)00052-7

Google Scholar

[8] Information on http: / kbdelta. com/Nylon66. pdf.

Google Scholar

[9] S. Tungjitpornkull, N. Sombatsompop, The Processing technique and fiber orientation angle affecting the mechanical properties of E-glass fiber reinforced wood/PVC composites, J Mater Process Tech. 209 (2009) 3079-3088.

DOI: 10.1016/j.jmatprotec.2008.07.021

Google Scholar

[10] S. Mortazavian, A. Fatemi, Effects of fiber orientation and anisotropy on tensile strength and elastic modulus of short fiber reinforced polymer composites, Compos Part B-Eng. 72, (2015) 116-129.

DOI: 10.1016/j.compositesb.2014.11.041

Google Scholar

[11] B. Ozcelik, E. Kuram, M. Topal, Investigation the effects of obstacle geometries and injection molding parameters on weld line strength using experimental and finite element methods in plastic injection molding, Int Commun Heat Mass. 39 (2012).

DOI: 10.1016/j.icheatmasstransfer.2011.11.012

Google Scholar

[12] C. Fernandes, A. J. Pontes, J.C. Viana, A.G. Cunha, Multi-Objective Optimization of Gate Location and Processing Conditions in Injection Molding Using MOEAs: Experimental Assessment, Springer Lec Comput Sci. 9019 (2015) 373-387.

DOI: 10.1007/978-3-319-15892-1_25

Google Scholar