Empirical Model for Dry Sliding Wear Behaviour of Centrifugally Cast Functionally Graded Al/SiCp Composite

Article Preview

Abstract:

Horizontal centrifugal casting machine was adopted to fabricate tubes of functionally graded materials (FGM) made of commercially pure aluminum reinforced with different weight fractions of SiC particles. Tubes with 2.5, 5 and 10%wt. SiCp were produced in the speed range 800 to 1100 rpm. Wear experiments involving dry sliding under different loading conditions were conducted on samples taken from three consecutive layers across the wall of the FGM tubes. Analysis of variance (ANOVA) was used to determine the significant FGM production parameters and wear test parameters (normal load and test duration) affecting the wear resistance of the samples. Obtained wear test results have been used to build a regression model to predict the expected weight loss across the wall thickness of the tube depending on the production parameters and the loading conditions.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

276-285

Citation:

Online since:

October 2018

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M. Gasik, Functionally graded materials: bulk processing techniques,, Int. J. Mater. Prod. Technol., vol. 39, p.20–29, (2010).

Google Scholar

[2] A. Gupta and M. Talha, Recent development in modeling and analysis of functionally graded materials and structures,, Prog. Aerosp. Sci., p.1–14, (2015).

Google Scholar

[3] A. Edwin, V. Anand, and K. Prasanna, Sustainable Development Through Functionally Graded Materials : An Overview,, RASAYAN J. CHEM, vol. 10, no. 1, p.149–152, (2017).

Google Scholar

[4] Ashwinkumar A kokanee, Review on Functionally Graded Materials and various theories,, Int. Res. J. Eng. Technol., p.890–893, (2017).

Google Scholar

[5] E. Akinlabi, R. Mahamood, Functionally Graded Materials. Switzerland: Springer International Publishing, (2017).

Google Scholar

[6] R. Kumar and C. Chandrappa, Synthesis and Characterization of Al-SiC Functionally Graded Material Composites Using Powder Metallurgy Techniques,, Int. J. Innov. Res. Sci. Eng. Technol., vol. 3, no. 8, p.15464–15471, (2014).

DOI: 10.15680/ijirset.2014.0308054

Google Scholar

[7] F. Erdemir, A. Canakci, and T. Varol, Microstructural characterization and mechanical properties of functionally graded Al2024/SiC composites prepared by powder metallurgy techniques,, Trans. Nonferrous Met. Soc. China, vol. 25, no. 11, p.3569–3577, (2015).

DOI: 10.1016/s1003-6326(15)63996-6

Google Scholar

[8] P. Muller, P. Mognol, and J. Y. Hascoet, Modeling and control of a direct laser powder deposition process for Functionally Graded Materials (FGM) parts manufacturing,, J. Mater. Process. Technol., vol. 213, no. 5, p.685–692, (2013).

DOI: 10.1016/j.jmatprotec.2012.11.020

Google Scholar

[9] D. W. Hutmacher, M. Sittinger, and M. V. Risbud, Scaffold-based tissue engineering: Rationale for computer-aided design and solid free-form fabrication systems,, Trends Biotechnol., vol. 22, no. 7, p.354–362, (2004).

DOI: 10.1016/j.tibtech.2004.05.005

Google Scholar

[10] Z. Pin-wen, H. You-liang, and W. Xin, A Review on Functionally Gradient Materials ( FGMs) and Their Applications,, in Materials Science and Engineering, 2017, vol. 229.

Google Scholar

[11] Y. Watanabe and H. Sato, Review Fabrication of Functionally Graded Materials under a Centrifugal Force,, in Nanocomposites with Unique Properties and Applications in Medicine and Industry, China: InTech, 2011, p.133–150.

DOI: 10.5772/20988

Google Scholar

[12] B. Kieback, A. Neubrand, and H. Riedel, Processing techniques for functionally graded materials,, Mater. Sci. Eng. A, vol. 362, p.81–105, (2003).

DOI: 10.1016/s0921-5093(03)00578-1

Google Scholar

[13] T. P. D. Rajan, R. M. Pillai, and B. C. Pai, Characterization of centrifugal cast functionally graded aluminum-silicon carbide metal matrix composites,, Mater. Charact., vol. 61, no. 10, p.923–928, (2010).

DOI: 10.1016/j.matchar.2010.06.002

Google Scholar

[14] A. S. Karun, T. P. D. Rajan, U. T. S. Pillai, and B. C. Pai, Enhancement in tribological behaviour of functionally graded SiC reinforced aluminium composites by centrifugal casting,, J. Compos. Mater., (2015).

DOI: 10.1177/0021998315602946

Google Scholar

[15] E. Jayakumar, J. C. Jacob, T. P. D. Rajan, M. A. Joseph, and B. C. Pai, Processing and Characterization of Functionally Graded Aluminum (A319)-SiCp Metallic Composites by Centrifugal Casting Technique,, Metall. Mater. Trans. A, vol. 47, no. 8, p.4306–4315, (2016).

DOI: 10.1007/s11661-016-3558-8

Google Scholar

[16] A. Velhinho, J. D. Botas, E. Ariza, J. R. Gomes, and L. A. Rocha, Tribocorrosion Studies in Centrifugally Cast Al-matrix SiCp -reinforced Functionally Graded Composites,, Mater. Sci. Forum, vol. 456, p.871–875, (2004).

DOI: 10.4028/www.scientific.net/msf.455-456.871

Google Scholar

[17] A. C. Vieira, P. D. Sequeira, J. R. Gomes, and L. A. Rocha, Dry sliding wear of Al alloy/SiCp functionally graded composites : Influence of processing conditions,, Wear, vol. 267, p.585–592, (2009).

DOI: 10.1016/j.wear.2009.01.041

Google Scholar

[18] E. Jayakumar, T. P. D. Rajan, and B. C. Pai, Processing and Characterization of SiCp Reinforced Functionally Graded AA 6061 Aluminium Metal Matrix Composites,, Adv. Mech. Robot. Eng., vol. 1, no. 2, (2014).

Google Scholar

[19] K. V. Babu, J. T. W. Jappes, and T. P. D. Rajan, Dry sliding wear studies on SiC reinforced functionally graded aluminium matrix composites,, Jounal Mater. Des. Appl., vol. 230, no. 1, p.182–189, (2014).

DOI: 10.1177/1464420714556665

Google Scholar

[20] T. R. Prabhu, Processing and properties evaluation of functionally continuous graded 7075 Al alloy/SiC composites,, Arch. Civ. Mech. Eng., vol. 17, no. 1, p.20–31, (2016).

DOI: 10.1016/j.acme.2016.08.004

Google Scholar

[21] N. Radhika and R. Raghu, Effect of Centrifugal Speed in Abrasive Wear Behavior of Al-Si5Cu3/SiC Functionally Graded Composite Fabricated by Centrifugal Casting,, Trans. Indian Inst. Met., (2017).

DOI: 10.1007/s12666-017-1204-9

Google Scholar

[22] A. Vidyapeetham and N. Radhika, Optimisation of Dry Sliding Wear Process Parameters for Aluminium Hybrid Metal,, Tribol. Ind., vol. 36, no. 2, (2014).

Google Scholar

[23] N. Radhika and R. Raghu, Experimental Investigation on Abrasive Wear Behavior of Functionally Graded Aluminum Composite,, J. Tribol., vol. 137, no. July, p.1–7, (2015).

DOI: 10.1115/1.4029941

Google Scholar

[24] N. Radhika, Analysis of Tribological Behaviour of Functionally Graded LM13 Aluminium/TiS2 Composite Using Design of Experiments,, Tribol. Ind., vol. 38, no. 3, p.425–434, (2016).

Google Scholar

[25] K. Bhatija and N. Radhika, Studies on sliding wear characteristics of aluminium LM25/silicon dioxide functionally graded composite and optimisation of parameters using response surface methodology,, Mat.-wiss. u. Werkstofftech, vol. 48, p.600–610, (2017).

DOI: 10.1002/mawe.201600560

Google Scholar

[26] I. M. El-Galy, M. H. , Ahmed, and B. I. Bassiouny, Characterization of functionally graded Al-SiCp metal matrix composites manufactured by centrifugal casting,, Alexandria Eng. J., vol. 56, no. 1, (2017).

DOI: 10.1016/j.aej.2017.03.009

Google Scholar

[27] W. Kai and S. Wenju, Microstructures in Centrifugal Casting of SiCp/AlSi9Mg Composites with Different Mould Rotation Speeds,, J. Wuhan Univ. Technol. Sci. Ed., vol. 26, no. 3, p.504–509, (2011).

DOI: 10.1007/s11595-011-0257-6

Google Scholar